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組合式大蒜柔性去皮裝置設計與試驗
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國家自然科學基金項目(52005163)


Design and Test of Combined Garlic Flexible Peeling Device
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    摘要:

    為解決去皮率低、蒜仁易損傷等問題,設計了一款組合式大蒜柔性去皮裝置。通過浮動搓擦單元分離蒜皮,振動機構完成輸送,蒜瓣經(jīng)過浮動搓擦、振動梳刷及氣吹等組合作用完成柔性去皮。結合大蒜的物理機械特性,設計了搓擦機構、振動機構、梳刷機構、氣吹機構等關鍵部件;通過對蒜瓣在浮動搓擦單元和振動篩內(nèi)的動力學分析,確定了影響去皮性能試驗的主要因素和取值范圍。以搓擦筒軸轉速、梳刷間距和曲柄轉速為試驗因素,以去皮率和損傷率為試驗指標,進行三因素三水平響應面試驗,求得搓擦筒軸轉速、梳刷間距和曲柄轉速的最優(yōu)參數(shù)組合并進行了試驗驗證。試驗結果表明最優(yōu)參數(shù)組合為:搓擦輥軸轉速70.73r/min、振動頻率6.68Hz、梳刷間隙18.00mm;最優(yōu)參數(shù)組合下,蒜瓣去皮率為93.68%、損傷率4.40%,試驗驗證結果與優(yōu)化結果相對誤差均小于5%,滿足大蒜去皮要求。

    Abstract:

    In order to solve the problems of low peeling rate and easy damage of garlic kernel, a combined garlic flexible peeling device was designed. The garlic peel was separated by the floating rubbing unit, and the vibration mechanism completed the transportation. The garlic peel was flexible peeled by the combined action of floating rubbing, vibrating brush and air blowing. According to the physical and mechanical characteristics of garlic, the key components such as rubbing mechanism, vibration mechanism, brushing mechanism, air blowing mechanism were designed. Through the dynamic analysis of garlic cloves in the floating rubbing unit and the vibrating screen, the main factors and value range that affected the peeling performance test were determined. Taking the rotational speed of the rubbing cylinder shaft, the comb brush spacing and the crank rotational speed as the test factors, and the peeling rate and the breakage rate as the test indexes, the three-factor three-level response surface test was carried out to obtain the optimal parameter combination of the rubbing cylinder shaft rotational speed, the comb brush spacing and the crank rotational speed, and the test verification was carried out. The test results showed that the optimal parameter combination was the rotation speed of rubbing roller shaft of 70.73r/min, vibration frequency of 6.68Hz, comb brush clearance of 18.00mm. Under the optimal parameter combination, the peeling rate of garlic cloves was 93.68% and the damage rate was 4.40%. The relative error between the test verification results and the optimization results was less than 5%, which met the requirements of garlic peeling.

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李心平,孫臣臣,張萬通,王升升,高連興.組合式大蒜柔性去皮裝置設計與試驗[J].農(nóng)業(yè)機械學報,2023,54(4):132-141. LI Xinping, SUN Chenchen, ZHANG Wantong, WANG Shengsheng, GAO Lianxing. Design and Test of Combined Garlic Flexible Peeling Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(4):132-141.

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  • 收稿日期:2022-08-15
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  • 在線發(fā)布日期: 2022-09-19
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