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連續(xù)復(fù)式茶葉理?xiàng)l機(jī)優(yōu)化設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(52105239、52075003、52205509)和茶樹生物學(xué)與資源利用國(guó)家重點(diǎn)實(shí)驗(yàn)室開放基金項(xiàng)目(SKLTOF20210121)


Optimization Design and Experiment of Continuous Compound Tea Leaf Barber
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    摘要:

    針對(duì)綠茶加工殺青理?xiàng)l復(fù)式工序中,因茶葉理?xiàng)l動(dòng)力學(xué)機(jī)理不明而導(dǎo)致成條效果不理想的問題,研究茶葉在連續(xù)復(fù)式理?xiàng)l機(jī)鍋槽內(nèi)茶葉與鍋槽連續(xù)碰撞規(guī)律,建立茶葉在鍋槽內(nèi)滾動(dòng)、拋撒、碰撞3個(gè)階段的動(dòng)力學(xué)模型,確定連續(xù)復(fù)式茶葉理?xiàng)l機(jī)的成條機(jī)理。根據(jù)茶葉在鍋槽內(nèi)的運(yùn)動(dòng)成形規(guī)律,優(yōu)化斜U形鍋槽,并利用Rocky Dem建立熱固耦合下茶葉-鍋槽相互作用的仿真模型,通過對(duì)茶葉平均速度及受力進(jìn)行分析,確定了鍋槽往復(fù)運(yùn)動(dòng)速率、鍋槽擋板角度和鍋槽與水平面夾角的最優(yōu)工作參數(shù)。在最優(yōu)參數(shù)確定的基礎(chǔ)上,采用三因素三水平正交試驗(yàn),確定實(shí)際工況下的最優(yōu)參數(shù)組合,試驗(yàn)結(jié)果表明,當(dāng)鍋槽擋板角度為114.1°、鍋槽往復(fù)運(yùn)動(dòng)速率為190.9r/min、鍋槽與水平面夾角為3.2°時(shí),成條率為85.89%,碎茶率為1.70%,滿足理?xiàng)l農(nóng)藝要求。驗(yàn)證試驗(yàn)表明,在該最優(yōu)結(jié)構(gòu)與作業(yè)參數(shù)組合下,成條率、碎茶率分別為84.26%、1.79%,與優(yōu)化結(jié)果相對(duì)誤差在5%以內(nèi),表明優(yōu)化結(jié)果的可靠性與精度。該研究可為茶葉理?xiàng)l成形機(jī)理與理?xiàng)l機(jī)關(guān)鍵參數(shù)優(yōu)化提供參考。

    Abstract:

    In response to the problem of unsatisfactory strip formation due to the unknown mechanism of tea strip kinetics in the green tea processing and strip-forming compound process, the continuous collision law between tea leaves and pot trough in the pot trough of continuous compound barber was studied, the kinetic model of rolling, throwing and collision of tea leaves in the pot trough in three stages was established, and the barring mechanism of continuous compound tea barber was determined. According to the law of forming the movement of tea leaves in the pot trough, the inclined U-shaped pot trough was optimized, and the simulation model of tea-leaf-pot trough interaction under thermosolid coupling was established by Rocky Dem, by analyzing the average velocity and force of tea leaves, the optimal working parameters of pot trough reciprocating motion velocity, angle of pot trough baffle and angle between pot trough and horizontal surface were determined. On the basis of the optimal parameters, a three-factor, three-level orthogonal test was conducted to determine the optimal combination of parameters under actual working conditions. The test results showed that when the angle of the pot baffle was 114.1°, the reciprocating motion velocity of the pot was 190.9r/min, and the angle between the pot and the horizontal surface was 3.2°, the strip formation rate was 85.89% and the broken tea rate was 1.70%, which satisfied the agronomic requirements of strip management. The validation tests showed that with this optimal combination of structure and operating parameters, the rate of forming and breaking tea was 84.26% and 1.79%, respectively, with the relative error within 5% from the optimized results, indicating the reliability and accuracy of the optimized results. The research result can provide a reference for the optimization of the key parameters of tea barring and forming mechanism and barring machine.

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秦寬,步坤亭,沈周高,曹成茂,葛俊,方梁菲.連續(xù)復(fù)式茶葉理?xiàng)l機(jī)優(yōu)化設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(3):382-393. QIN Kuan, BU Kunting, SHEN Zhougao, CAO Chengmao, GE Jun, FANG Liangfei. Optimization Design and Experiment of Continuous Compound Tea Leaf Barber[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(3):382-393.

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  • 收稿日期:2022-12-09
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  • 在線發(fā)布日期: 2023-03-10
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