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防霜風機圓弧板葉型降噪結(jié)構(gòu)設(shè)計與試驗
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江蘇高校優(yōu)勢學科建設(shè)工程項目(PAPD-2018-87)


Structure Design and Test on Noise Reduction for Frost Protection Wind Machine of Arc-plate Blade
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    摘要:

    夜間作業(yè)時茶果園防霜風機產(chǎn)生的噪聲嚴重影響周邊居民,為降低圓弧板葉型防霜風機的氣動噪聲,進行了鋸齒降噪結(jié)構(gòu)設(shè)計。以鋸齒長度、寬度、個數(shù)和位置為試驗因素,以葉輪軸線正前方1m處聲壓級和出口面平均風速為評價指標,采用數(shù)值模擬和響應(yīng)面法結(jié)合的方式優(yōu)化鋸齒結(jié)構(gòu)參數(shù)。優(yōu)化結(jié)果表明:鋸齒參數(shù)對聲壓級影響由大到小為鋸齒寬度、個數(shù)、長度、位置;對風速影響由大到小為鋸齒位置、寬度、個數(shù)、長度。最優(yōu)參數(shù)組合為鋸齒長度26.0mm、寬度11.6mm、個數(shù)16、位置480.0mm。對鋸齒葉型進行了性能測試,試驗結(jié)果表明,鋸齒葉型正前方、正后方和徑向右側(cè)各監(jiān)測點的聲壓級比對照葉型平均降低7.71%,距離鋸齒葉型風機30m處的聲壓級低于國標限值45.0dB。兩款葉型風速分布趨勢相近,在12m處測得,對照葉型和鋸齒葉型的最大風速分別為3.19、3.17m/s。兩款葉型均能夠產(chǎn)生較好的溫升效果,鋸齒葉型在10、15m處平均溫升分別為2.8、3.2℃;對照葉型在10、15m處平均溫升分別為3.0、3.1℃,兩者無顯著差異。結(jié)果表明,在保證防霜性能的前提下,鋸齒葉型可有效降低風機噪聲。

    Abstract:

    The noise generated by the frost protection wind machine in the tea orchard at night had a serious impact on the surrounding residents, to reduce the aerodynamic noise of the frost protection wind machine of arc-plate blade, a sawtooth noise reduction structure was designed. Taking the length, width, number and position of the sawtooth as the test factors, and the sound pressure level (SPL) at 1m directly in front of the impeller axis and the average wind speed at the outlet surface as the evaluation index, the combination of numerical simulation and response surface method was used to optimize the structural parameters of the sawtooth. The optimization results showed that the significant order of the influence of sawtooth parameters on the SPL was the width, number, length and position of the sawtooth;the significant order was the sawtooth position, width, number and length on wind speed. The optimal parameter combination was the sawtooth length of 26.0mm, width of 11.6mm, number of 16, and position of 480.0mm. The performance test of the sawtooth blade was carried out. The test results showed that the SPL at a distance of 30m from the sawtooth-blade fan was lower than the national standard limit of 45.0dB, and the SPL at the front, rear and radial right points of the sawtooth blade were reduced by an average of 7.71% compared with the control blade. The wind speed distribution trends of the two blade types were similar and both could produce a good temperature rise effect. The maximum wind speeds of control blade type and sawtooth blade type were 3.19m/s and 3.17m/s, respectively, which were both measured at 12m. The average temperature rises of leaf type at 10m and 15m were 2.8℃ and 3.2℃, respectively;the average temperature rise of control leaf type at 10m and 15m were 3.0℃ and 3.1℃, respectively, and there was no significant difference between the two. The sawtooth blade type could effectively reduce the noise of the fan on the premise of ensuring the frost protection performance.

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胡永光,封成崗,湯江文,謝忠洲,張志.防霜風機圓弧板葉型降噪結(jié)構(gòu)設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2023,54(3):158-168. HU Yongguang, FENG Chenggang, TANG Jiangwen, XIE Zhongzhou, ZHANG Zhi. Structure Design and Test on Noise Reduction for Frost Protection Wind Machine of Arc-plate Blade[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(3):158-168.

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  • 收稿日期:2022-05-25
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  • 在線發(fā)布日期: 2023-03-10
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