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漸開線齒面串聯(lián)彈性器件傳動(dòng)機(jī)理研究
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國(guó)家自然科學(xué)基金項(xiàng)目(51375456)


Transmission Mechanism of Involute Tooth Surface Series Elastic Device
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    摘要:

    串聯(lián)彈性器件廣泛應(yīng)用于外骨骼機(jī)器人驅(qū)動(dòng)關(guān)節(jié),,有利于重載荷情況下的電機(jī)軟啟動(dòng),。針對(duì)旋轉(zhuǎn)類串聯(lián)彈性器件轉(zhuǎn)動(dòng)剛度變化引起的傳動(dòng)力矩波動(dòng),彈性傳動(dòng)和剛性傳動(dòng)兩種狀態(tài)轉(zhuǎn)換時(shí)的傳動(dòng)沖擊等問(wèn)題,,提出了一種漸開線齒面彈性器件,,建立了傳動(dòng)力學(xué)模型,并對(duì)器件的彈性-剛性傳動(dòng)過(guò)程進(jìn)行了動(dòng)力學(xué)分析與仿真,,研究軸心裝配偏差對(duì)漸開線齒面嚙合滑動(dòng)率與接觸面接合沖擊的影響,,通過(guò)對(duì)彈性器件安裝傾角參數(shù)優(yōu)化保證了傳動(dòng)件轉(zhuǎn)動(dòng)剛度變化率最小,有效控制了彈性傳動(dòng)過(guò)程中的轉(zhuǎn)矩波動(dòng),。最后對(duì)器件進(jìn)行了下肢外骨骼驅(qū)動(dòng)關(guān)節(jié)工程驗(yàn)證和傳動(dòng)靜特性實(shí)驗(yàn),,結(jié)果表明,軸心裝配偏差會(huì)導(dǎo)致接觸面接合時(shí)轉(zhuǎn)矩激增,,當(dāng)偏差在0.05mm內(nèi)時(shí)(漸開線齒面嚙合滑動(dòng)率最大為0.0065),,與平面矩形彈性器件相比,轉(zhuǎn)矩激增值平均降低43.55%,。

    Abstract:

    Series elastic devices are widely used in driving joints of exoskeleton robots, because they are conducive to the soft start of motors under heavy loads. Aiming at the problems of the transmission torque fluctuation caused by the change of the rotation stiffness of the rotating series elastic device, and the transmission shock during the transition between the elastic transmission and the rigid transmission, an involute tooth surface elastic device was proposed. Firstly, the characteristic that the involute tooth profile transmission would not change due to the deviation of the axis center can make a smooth transition when the elastic-rigid transmission was converted. Secondly, the transmission dynamics model of the involute tooth surface elastic device was established, and the elastic-rigid transmission process of the device was mechanically analyzed. By optimizing the installation inclination angle parameters of the elastic device, the minimum change rate of the rotational stiffness of the transmission part was 0.11757, and torque fluctuation in the elastic transmission process was effectively controlled. Then, under the optimal installation inclination angle (π/4±1.33785rad) model, the dynamic simulation of the transmission process and the mesh process finite element simulation were carried out to analyze the effect of the axis assembly deviation on the sliding rate of the involute tooth mesh and the contact surface joint impact. Finally, the device was verified by the lower limb exoskeleton drive joint engineering verification and the transmission static characteristics test. The results showed that the axis deviation would cause the torque to increase sharply when the contact surface was engaged. Compared with the flat rectangular elastic device, the torque excitation value was reduced by 43.55% on average when the axis deviation was within 0.05mm (the maximum involute tooth surface meshing sliding ratio was 0.0065).

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蔣建東,李明貴,喬欣.漸開線齒面串聯(lián)彈性器件傳動(dòng)機(jī)理研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(1):425-431,,458. JIANG Jiandong, LI Minggui, QIAO Xin. Transmission Mechanism of Involute Tooth Surface Series Elastic Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(1):425-431,458.

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  • 收稿日期:2022-03-02
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  • 在線發(fā)布日期: 2023-01-10
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