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轉(zhuǎn)盤(pán)式對(duì)蝦開(kāi)背工藝分析與參數(shù)優(yōu)化
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2019YFD0901801)


Process Analysis and Parameter Optimization of Prawns Open-back Machine with Rotary Plate Clamping
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    摘要:

    針對(duì)目前對(duì)蝦開(kāi)背環(huán)節(jié)工藝不完善,、實(shí)際應(yīng)用裝備缺乏等問(wèn)題,,以中型南美白對(duì)蝦為研究對(duì)象,探究了對(duì)蝦開(kāi)背關(guān)鍵工藝方法,,建立了對(duì)蝦開(kāi)背過(guò)程力學(xué)模型,,獲得影響開(kāi)背效果主要因素為刀具角度、加工中心盤(pán)轉(zhuǎn)速和刀具安置距離,;采用單因素試驗(yàn)研究和分析了各因素對(duì)開(kāi)背成功率,、蝦仁損傷率、蝦線裸露成功率和感官評(píng)分值的影響,,確定影響因素最佳區(qū)間為:刀具角度20°~60°,、加工中心盤(pán)轉(zhuǎn)速10~40r/min和刀具安置距離9~11mm,;利用Design-Expert軟件進(jìn)行多因素響應(yīng)面試驗(yàn)研究分析,并采用多目標(biāo)優(yōu)化方法,,得到最優(yōu)參數(shù)組合為:刀具角度43.838°,、加工中心盤(pán)轉(zhuǎn)速28.391r/min、刀具安置距離9.801mm時(shí),,開(kāi)背成功率為99.161%,、蝦仁損傷率為2.825%、蝦線裸露成功率為90.727%,、感官評(píng)分值為86.944,。驗(yàn)證試驗(yàn)結(jié)果表明:針對(duì)中型南美白對(duì)蝦,當(dāng)?shù)毒呓嵌?5°,、加工中心盤(pán)轉(zhuǎn)速28r/min,、刀具安置距離9.8mm時(shí),開(kāi)背成功率為98.89%,、蝦仁損傷率為3.33%,、蝦線裸露成功率為87.78%、感官評(píng)分值為85.33,,與理論優(yōu)化值的絕對(duì)誤差均較小,,優(yōu)化后的對(duì)蝦開(kāi)背裝置性能滿足作業(yè)要求。研究可為對(duì)蝦開(kāi)背工序裝置設(shè)計(jì)和參數(shù)選擇提供理論基礎(chǔ)和科學(xué)依據(jù),。

    Abstract:

    For prawns in open back processes, and lack of practical equipment, taking Litopenaeus vannamei as research object, the key technology of prawn back opening was studied, the factors affecting the effect of back opening were analyzed, and the evaluation index requirements were established, in the rotating disc prawn open back device was carried on the three factors three levels of response surface optimization test, and the optimized drive back parameters were obtained. A validation test was carried out. In order to study the main influencing factors of open-back process of prawn, a mechanical model of open-back process of prawn was established. The main influencing factors were tool angle, machining center disk speed and tool placement distance. The optimal range of influencing factors was determined by single factor test as follows: tool angle of 20°~60°, machining center disk speed of 10~40r/min and tool placement distance of 9~11mm. Based on Box-Behnken central composite design theory, the three-factor and three-level response surface test was designed, and the test data were analyzed and optimized. The theoretical optimization results were as follows: under the conditions of 43.838° tool angle, 28.391r/min tool rotation speed and 9.801mm tool positioning distance, the success rate of back opening, shrimp damage rate, shrimp line naked success rate and sensory score were 99.161%, 2.825%, 90.727% and 86.944. Verification test results showed that for medium Litopenaeus vannamei, when the tool angle was 45°, the processing center rotation speed was 28r/min, and the tool placement distance was 9.8mm, the success rate of back opening was 98.89%, the damage rate of shrimp was 3.33%, the success rate of shrimp line exposure was 87.78%, and the sensory score was 85.33 points, and the absolute error between them and the theoretical optimization value was small. The reliability of the regression model prediction was proved, and the performance of the optimized prawns open-back device met the operation requirements.

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吳海華,李璐,熊師,白圣賀,???周利明.轉(zhuǎn)盤(pán)式對(duì)蝦開(kāi)背工藝分析與參數(shù)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(s2):152-160. WU Haihua, LI Lu, XIONG Shi, BAI Shenghe, NIU Kang, ZHOU Liming. Process Analysis and Parameter Optimization of Prawns Open-back Machine with Rotary Plate Clamping[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):152-160.

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  • 收稿日期:2022-06-30
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  • 在線發(fā)布日期: 2022-08-15
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