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紅外聯(lián)合熱風(fēng)干燥裝置設(shè)計(jì)與性能驗(yàn)證
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財(cái)政部和農(nóng)業(yè)農(nóng)村部:國(guó)家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系項(xiàng)目 (CARS-21)


Design and Performance Verification of Infrared Combined Hot Air Drying Device
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    摘要:

    為探究輻射與對(duì)流在聯(lián)合干燥過程中的匹配機(jī)理,了解紅外與熱風(fēng)之間的影響機(jī)制,,需要搭建精準(zhǔn)調(diào)控介質(zhì)溫濕度,、風(fēng)速和輻射溫度的紅外聯(lián)合熱風(fēng)干燥試驗(yàn)平臺(tái)。選擇碳晶涂層式加熱板,、超聲波加濕器,、離心風(fēng)機(jī)、四線式軸流風(fēng)機(jī)等硬件進(jìn)行設(shè)計(jì),、組裝樣機(jī),,并選取白蘿卜片和獼猴桃片作為兩種質(zhì)地均勻和不均勻的代表物料驗(yàn)證該機(jī)均勻性效果。該裝置由控制系統(tǒng),、加熱腔室,、料盤料架、氣流分配室,、加濕裝置等組成,。控制系統(tǒng)以觸摸屏為主機(jī),,與各從機(jī)進(jìn)行串口通訊,,實(shí)現(xiàn)人機(jī)交互、邏輯運(yùn)算,、數(shù)據(jù)存儲(chǔ)等功能,。技術(shù)參數(shù)具體為熱風(fēng)風(fēng)速調(diào)節(jié)范圍0~3m/s,輻射溫度及熱風(fēng)溫度調(diào)節(jié)范圍為常溫至120℃,,相對(duì)濕度調(diào)節(jié)范圍為30%~60%,,誤差均在3%以內(nèi)。氣流分配室仿真結(jié)果表明采用穩(wěn)壓腔和高,、低轉(zhuǎn)速軸流風(fēng)機(jī)結(jié)合的方式有效改善沿管道軸線方向風(fēng)速高,、周圍低的問題。優(yōu)化后均勻性驗(yàn)證試驗(yàn)結(jié)果表明速度偏差比最大可達(dá)5.9%,,速度不均勻系數(shù)為4.6%,。驗(yàn)證試驗(yàn)結(jié)果表明,紅外聯(lián)合熱風(fēng)干燥不同區(qū)域物料的干燥特性曲線和中心溫度上升曲線基本接近,,滿足干燥裝備均勻性良好的要求,。

    Abstract:

    In order to deeply explore the matching mechanism of infrared and hot air in the combined drying process, and understand the influence relationship between infrared and hot air, it was necessary to build an infrared combined hot air drying test platform that can precisely control the temperature and medium humidity, wind speed and radiation temperature. Therefore, hardware such as carbon crystal coated heating plate, ultrasonic humidifier, centrifugal fan, and four-line axial flow fan was selected to design and assemble the prototype. White radish slices and kiwi slices were selected as two representative materials with uniform and uneven germplasm to verify the uniformity effect of the machine. The device consisted of a control system, a heating chamber, a tray material rack, an airflow distribution chamber, and a humidification device. The control system took the touch screen as the host, and communicated with each slave through the serial port to realize the functions of human-computer interaction, logical operation, and data storage. The specific technical parameters were that the adjustment range of hot air speed was 0~3m/s, the adjustment range of radiation temperature and hot air temperature was normal temperature to 120℃, and the adjustment range of relative humidity was 30%~60%, and the error was all within 3%. The numerical simulation technology was used to simulate the internal flow field of the airflow distribution chamber, and it was found that the combination of the pressure-stabilizing chamber and the high-and low-speed axial fans can effectively improve the problem of high wind speed along the axis of the pipeline and low surrounding. The optimized uniformity verification test results show that the maximum speed deviation ratio can reach 5.9%, and the speed non-uniformity coefficient was 4.6%. The verification test results showed that the drying characteristic curve of materials in different areas of infrared combined hot air drying was basically close to the central temperature rise curve, and the drying uniformity coefficient met the requirement of good uniformity of drying equipment.

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姜大龍,吳敏,王善鈺,王文杰,鄭志安.紅外聯(lián)合熱風(fēng)干燥裝置設(shè)計(jì)與性能驗(yàn)證[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(12):411-420. JIANG Dalong, WU Min, WANG Shanyu, WANG Wenjie, ZHENG Zhian. Design and Performance Verification of Infrared Combined Hot Air Drying Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(12):411-420.

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  • 收稿日期:2022-01-30
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  • 在線發(fā)布日期: 2022-02-24
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