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四層篩式花椒篩選機(jī)設(shè)計(jì)與試驗(yàn)
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云南省興滇英才支持計(jì)劃產(chǎn)業(yè)創(chuàng)新人才專項(xiàng)(YNWR-CYJS-2018-050)和云南省教育廳科研基金項(xiàng)目(2023Y0835)


Design and Experiment of Four-layer Sieve Plate Type Zanthoxylum Screening Machine
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    摘要:

    針對(duì)二層及三層篩式花椒篩選機(jī)篩選擺動(dòng)頻率、篩凈率及篩選效率低等問(wèn)題,,設(shè)計(jì)了四層篩式花椒篩選機(jī),,利用頂層篩與第2層篩連接、第3層篩與底層篩連接,,兩套連接裝置由偏心輪驅(qū)動(dòng)和連桿牽引擺動(dòng)時(shí)互為反向運(yùn)動(dòng),,從而減小擺動(dòng)不平衡力矩,提升篩選最高擺動(dòng)頻率,。開(kāi)展了整機(jī)結(jié)構(gòu)與關(guān)鍵部件設(shè)計(jì),,機(jī)架及四層篩的振動(dòng)模態(tài)仿真,分析了機(jī)架與篩面穩(wěn)定性,、擺動(dòng)機(jī)構(gòu)參數(shù),、篩面傾角與擺角,進(jìn)行了篩選穩(wěn)定性和篩選性能試驗(yàn),。結(jié)果表明:篩選機(jī)機(jī)架,、頂層篩、第2層篩,、第3層篩和底層篩的1階振動(dòng)頻率分別為9.7,、9.9、11.7,、9.3,、9.4Hz,整機(jī)固有振動(dòng)頻率約為11.8Hz,;篩選頻率越高則最大喂入量和篩選效率越大,;篩選機(jī)擺角為2.77°,、頂層及底層篩傾角分別為6.95°和8.12°時(shí),最優(yōu)篩選頻率為9.0Hz,,最大喂入量達(dá)792kg/h,,篩選效率為559kg/h,花椒殼篩凈率和損失率分別為98.1%和3.1%,,花椒籽篩凈率和損失率分別為94.1%和4.2%,。

    Abstract:

    In view of the problems of low screening swing frequency, low screening rate and low screening efficiency of the two-layer and three-layer screen-type zanthoxylum screening machines, a four-layer sieve type zanthoxylum screening machine was designed. The top sieve was connected with the second sieve, the third sieve was connected with the bottom sieve. The two sets of connecting devices driven by the eccentric wheel and pulled by the connecting rod moved in opposite directions when swinging, thereby reducing the swing unbalanced moment and improving the screening of the highest swing frequency. And the design of the whole machine structure and key components was carried out. The vibration modal simulation of the frame and the fourlayer screen was carried out. The stability of the frame and the screen surface, the parameters of the swing mechanism, the inclination angle and the swing angle of the screen surface were analyzed. The screening stability and screening performance were tested. The results showed that the first-order vibration frequencies of the frame, top screen, second screen, third layer and bottom screen of the screening machine were 9.7Hz, 9.9Hz, 11.7Hz, 9.3Hz and 9.4Hz, respectively. The natural vibration frequency of the whole machine was about 11.8Hz. The higher the screening frequency was, the greater the maximum feeding amount and screening efficiency were. When the swing angle of the screening machine was 2.77°, the inclination angles of the top and bottom screens were 6.95° and 8.12°, respectively. The optimal screening frequency was 9.0Hz. The maximum feeding amount of screening was 792kg/h, and the screening efficiency was 559kg/h, and the net rate and loss rate of zanthoxylum shells were 98.1% and 3.1%, respectively. The net rate and loss rate of zanthoxylum seeds were 94.1% and 4.2%, respectively.

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郭關(guān)柱,張易楷,羅亞南,毛韋迪.四層篩式花椒篩選機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(12):203-211,230. GUO Guanzhu, ZHANG Yikai, LUO Ya'nan, MAO Weidi. Design and Experiment of Four-layer Sieve Plate Type Zanthoxylum Screening Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(12):203-211,230.

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  • 收稿日期:2022-09-18
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  • 在線發(fā)布日期: 2022-10-21
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