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基于線性模型的管路內(nèi)農(nóng)藥混合均勻性評(píng)價(jià)方法
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國家自然科學(xué)基金青年基金項(xiàng)目(31901239),、江蘇省高等學(xué)校自然科學(xué)研究面上項(xiàng)目(21KJB460023)、南京工業(yè)職業(yè)技術(shù)大學(xué)引進(jìn)人才科研啟動(dòng)基金項(xiàng)目(YK20-01-10),、江蘇中晚熟大蒜產(chǎn)業(yè)集群建設(shè)項(xiàng)目子項(xiàng)目(HK21-53-35)和江蘇省高校優(yōu)秀科技創(chuàng)新團(tuán)隊(duì)(智能裝備及其精密制造技術(shù))項(xiàng)目(21CXTD-01)


Methodology to Evaluate Pesticide Inline Mixing Uniformity inside Pipelines Based on Linear Models
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    摘要:

    針對(duì)混合試驗(yàn)圖像所得均勻性指數(shù)計(jì)算結(jié)果難以直接匹配于被廣泛認(rèn)可的數(shù)值仿真參考值的問題,,本文基于線性模型方法,將混合試驗(yàn)圖像處理與數(shù)值仿真結(jié)果進(jìn)行映射,,在黏性水溶性農(nóng)藥與水在長直混合管內(nèi)進(jìn)行在線混合的試驗(yàn)條件下構(gòu)建對(duì)應(yīng)的線性預(yù)測模型,,并采用射流混藥器在線混合圖像及仿真結(jié)果對(duì)上述模型進(jìn)行檢驗(yàn),。研究結(jié)果表明:不同圖像方法(灰度直方圖二階矩(HSM)、改進(jìn)面積加權(quán)法(OAU),、主成分分析法(PCA))對(duì)應(yīng)最優(yōu)線性擬合階數(shù)不同,,采用單獨(dú)圖像方法構(gòu)建模型時(shí)最優(yōu)階次為4,決定系數(shù)R2高于0.95,,采用2種圖像方法組合和3種圖像方法組合時(shí)最優(yōu)階次可分別降至3階和2階,,R2則接近或高于0.98;載流流量Q為800~2000mL/min,、混合比P為0.01~0.10條件下,基于HSM,、OAU,、PCA和線性模型,可實(shí)現(xiàn)實(shí)際混藥器均勻性預(yù)測,,所有模型預(yù)測誤差均小于0.05,,且采用一元和二元線性模型使得平均預(yù)測誤差分別降低84.1%和79.8%,不同算法間預(yù)測結(jié)果極差分別降低31.6%和78.0%,;采用基于PCA或OAU算法的一元模型進(jìn)行預(yù)測時(shí)誤差可控制在0.03以內(nèi),,其精度高于不同算法組合預(yù)測的結(jié)果;采用基于HSM-PCA等算法組合的二元模型誤差雖稍高于0.03,,但也可避免單一圖像指標(biāo)計(jì)算不準(zhǔn)確帶來的預(yù)測風(fēng)險(xiǎn),。通過構(gòu)建圖像處理-數(shù)值仿真之間的映射關(guān)系,可為基于圖像處理進(jìn)行農(nóng)藥在線混合均勻性評(píng)估提供更加可行和合理的方法,。

    Abstract:

    The non-contact evaluation of pesticide inline mixing uniformity based on image processing can promote the development and performance evaluation of the mixers in direct nozzle injection spraying systems (DNIS). In view of the phenomenon that the uniformity results obtained by image processing cannot be directly matched to the traditionally widely accepted and referenced numerical simulation results, the linear models to map the image processing results with numerical simulation results was constructed as inline injecting and mixing viscous water-soluble pesticides and water in a long transparent detection tube, and tested by a jet mixer in a DNIS. Results showed that differing image methods (HSM, OAU, PCA) corresponded to varying optimal linear fitting orders. The optimal order was 4 and the fit goodness was higher than 0.95 when each single image method of them was applied. When each combination of two image methods of them and all the three methods were applied, the order for them can be reduced to 3 and 2, respectively, and the goodness of fit can increase to about 0.98. Based on the above image processing methods and linear models, the uniformity performance of the mixer can be predicted with the error (Mean absolute error, MAE) universally less than 0.05 as the carrier flow rates (Q) were in the range of 800~2000mL/min and the mixing ratios (P) were in the range of 0.01~0.10. Also, the use of univariate and bivariate linear models reduced the average prediction error by 84.1% and 79.8%, respectively, and reduced the variations in prediction results between different algorithms by 31.6% and 78.0%, respectively. The MAE can be limited within 0.03 when univariate models based on the PCA algorithm or the OAU algorithm were applied alone for prediction, and their accuracy was higher than the prediction results of the combinations of different algorithms, indicating the rationality of uniformity prediction using the linear models based on image processing. Though the MAE for the bivariate model based on HSM-PCA algorithm combination was only slightly higher than 0.03, it may have the advantages of avoiding inaccuracy risks of prediction caused by using a single indicator. The research established the relationship between image processing and numerical simulation, thus further improving the feasibility of inline pesticide uniformity assessment inside pipelines based on experiments.

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代祥,徐幼林,宋海潮,鄭加強(qiáng).基于線性模型的管路內(nèi)農(nóng)藥混合均勻性評(píng)價(jià)方法[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(11):197-207. DAI Xiang, XU Youlin, SONG Haichao, ZHENG Jiaqiang. Methodology to Evaluate Pesticide Inline Mixing Uniformity inside Pipelines Based on Linear Models[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(11):197-207.

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  • 收稿日期:2021-12-23
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  • 在線發(fā)布日期: 2022-11-10
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