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滾筒篩式膜雜風(fēng)選機(jī)篩孔清堵裝置設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(52175238)和山東省自然科學(xué)基金重點(diǎn)項(xiàng)目(ZR2020KE045)


Design and Test of Screen Hole Clearing Device for Trommel Sieve Type Membrane Miscellaneous Wind Separator
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    摘要:

    為解決滾筒篩式膜雜風(fēng)選機(jī)運(yùn)行過(guò)程中易發(fā)生篩孔堵塞,,導(dǎo)致篩分性能差、膜中含雜率高等問(wèn)題,,設(shè)計(jì)了一種通過(guò)噴頭噴射氣流擾動(dòng)篩孔處流場(chǎng),、破壞堵塞物在篩孔處受力平衡的篩孔清堵裝置。該裝置包含對(duì)角安裝在滾筒篩式膜雜風(fēng)選機(jī)兩側(cè)的離心式鼓風(fēng)機(jī),、穩(wěn)壓管,、滾筒外緣的氣流管道等。通過(guò)理論分析確定了篩孔清堵的臨界氣流速度為1.151m/s,,采用計(jì)算流體力學(xué)仿真與曲線擬合的方法探明了風(fēng)機(jī)風(fēng)速與噴頭噴射氣流速度呈正相關(guān)關(guān)系,,最終確定風(fēng)機(jī)風(fēng)速為9.2m/s。設(shè)計(jì)并搭建樣機(jī)進(jìn)行試驗(yàn),,結(jié)果表明:當(dāng)風(fēng)機(jī)風(fēng)速為9.2m/s時(shí),篩孔堵塞率為8.28%,,膜中含雜率為7.33%,,較安裝篩孔清堵裝置前篩孔堵塞率、膜中含雜率分別降低16.27、4.64個(gè)百分點(diǎn),,其中各噴頭噴射氣流速度平均值為3.81m/s,,最小值為1.22m/s,滿足清堵要求,,清堵裝置持續(xù)工作過(guò)程中,,篩孔堵塞率和膜中含雜率基本保持不變。

    Abstract:

    In order to solve the problem that the screen holes are prone to clogging during the operation of the drum screen type film and debris separator, resulting in poor screening performance and high debris content in the film, a screen hole clearing device was designed to disturb the flow field at the screen holes by spraying airflow from the nozzle and disrupt the balance of force of the clogged material at the screen holes. The device consisted of a centrifugal blower mounted diagonally on both sides of the drum screen type film separator, a pressure stabilizing pipe and an airflow duct on the outer edge of the drum. The critical air velocity for screen hole cleaning was determined to be 1.151m/s by theoretical analysis, and a positive correlation between fan air velocity and nozzle jet air velocity was investigated by using computational fluid dynamics simulation and curve fitting to determine a final fan air velocity of 9.2m/s. The prototype was designed and tested, and the results showed that 8.28% of the screen holes were clogged and the rate of debris in the film was 7.33%, which was 16.27 and 4.64 percentage points lower than before the installation of the screen hole clearing device. The average jet air velocity of each nozzle was 3.81m/s and the minimum value was 1.22m/s, which met the requirement of clearing the blockage, and the blockage rate of the screen pore and the rate of impurities in the film remained basically unchanged during the continuous operation of the clearing device. The research result can provide reference for the design of various forms of screen hole clearing devices.

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康建明,解臣碩,王小瑜,陳英凱,王長(zhǎng)偉,彭強(qiáng)吉.滾筒篩式膜雜風(fēng)選機(jī)篩孔清堵裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(9):91-98. KANG Jianming, XIE Chenshuo, WANG Xiaoyu, CHEN Yingkai, WANG Changwei, PENG Qiangji. Design and Test of Screen Hole Clearing Device for Trommel Sieve Type Membrane Miscellaneous Wind Separator[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(9):91-98.

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  • 收稿日期:2022-05-19
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  • 在線發(fā)布日期: 2022-09-10
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