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基于人工取盤原理的食葵取盤裝置設計與試驗
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國家自然科學基金項目(31960367)、新疆維吾爾自治區(qū)自然科學基金項目(2020D01A51)和新疆維吾爾自治區(qū)天山創(chuàng)新團隊項目(2021D14010)


Design and Experiment of Edible Sunflower Plate Taking Device Based on Manual Plate Taking Principle
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    摘要:

    為提高食葵機械化收獲水平,解決人工分段收獲成本高、勞動強度大等問題,基于人工取盤原理設計一種食葵取盤裝置,其主要工作部件為傾斜輸送鏈式取盤機構,模擬人工取盤時沿豎直方向拔起葵盤的動作,實現葵盤采收。依據部件作業(yè)過程與動力學分析確定了前翻轉控制凸輪推角、后翻轉控制凸輪推角、托盤桿尺寸及旋轉位置、推桿角度等關鍵設計參數,并獲取了作業(yè)性能影響因素及其取值范圍。以機具前進速度、推桿角度、插盤高度為取盤性能影響因子,以取盤總損失率為響應值進行三因素三水平正交試驗,并進行了最優(yōu)參數組合重復試驗。結果表明,取盤過程中各因素對取盤總損失率顯著性順序依次為推桿角度、前進速度和插盤高度,最優(yōu)參數組合為前進速度0.4m/s、推桿角度20°、插盤高度1000mm,在此參數組合下測得取盤總損失率為1.22%,該食葵取盤裝置滿足食葵低損失收獲要求。

    Abstract:

    In order to improve the mechanized harvest level of edible sunflower and solve the problems of high cost and high labor intensity of manual segmented harvest, an edible sunflower plate taking device was designed based on the principle of manual plate taking. Its main working part was the inclined conveyor chain plate taking mechanism, which simulated the action of pulling up the sunflower plate in the vertical direction when taking the plate manually, so as to realize the harvest of sunflower plate. According to the operation process and dynamic analysis of the parts, the key design parameters such as the push angle of the front turnover control cam, the push angle of the rear turnover control cam, the size and rotation position of the tray rod, the push rod angle and so on were determined, and the influencing factors and value range of the operation performance were obtained. Taking the forward speed of machines and tools, the angle of push rod and the height of inserting plate as the influencing factors of plate taking performance, and taking the total loss rate of plate taking as the response value, the three-factor and three-level orthogonal test was carried out, and the optimal parameter combination repeated test was carried out. The results showed that the order of significance of each factor on the total loss rate of the plate in the process of taking the plate was the push rod angle, the forward speed and the height of the plate. The optimal parameter combination was the forward speed of 0.4m/s, the push rod angle of 20° and the height of the plate of 1000mm. Under this parameter combination, the total loss rate of the plate was 1.22%. The sunflower plate taking device met the requirements of low loss harvest of edible sunflower.

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韓長杰,刁宏偉,仇世龍,朱興亮,張靜,袁盼盼.基于人工取盤原理的食葵取盤裝置設計與試驗[J].農業(yè)機械學報,2022,53(8):123-131. HAN Changjie, DIAO Hongwei, QIU Shilong, ZHU Xingliang, ZHANG Jing, YUAN Panpan. Design and Experiment of Edible Sunflower Plate Taking Device Based on Manual Plate Taking Principle[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(8):123-131.

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  • 收稿日期:2022-05-10
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  • 在線發(fā)布日期: 2022-06-05
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