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異常水培生菜自動分選系統(tǒng)設計與試驗
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陜西省重點研發(fā)計劃項目(2018TSCXL-NY-05-04)和國家外國專家局高端外國專家引進計劃項目(G20200027075)


Design and Experiment of Sorting System for Abnormal Hydroponic Lettuce
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    摘要:

    為解決水培生菜包裝前分選機械化程度低、分選任務重的問題,,結合深度學習方法設計了一種異常水培生菜自動分選系統(tǒng),。該系統(tǒng)由信息感知、信息處理以及分選動作執(zhí)行3個子系統(tǒng)組成,。根據(jù)水培生菜異常葉片與正常葉片間差異性進行水培生菜分類,,采用從下向上的三攝像頭配合拍攝方式進行圖像信息感知,并基于語義分割DeepLabV3+深度學習網絡實現(xiàn)水培生菜圖像信息實時處理,,其處理性能為:平均聯(lián)合交并比達83.26%,,像素精度為99.24%,單幅圖像處理時間為(193.4±4)ms,。為便于實現(xiàn)異常水培生菜分選,,基于水培生菜的表型及采收模式,設計了一種托架式異常水培生菜分選執(zhí)行子系統(tǒng),,并以橫向支撐桿角度,、縱向支撐桿角度和步進電機轉速為試驗因素,以分選動作執(zhí)行子系統(tǒng)的分選成功率為評價指標,,設計二次正交旋轉組合試驗,。建立了各因素與指標間回歸數(shù)學模型,運用Design-Expert軟件的多目標優(yōu)化算法進行參數(shù)優(yōu)化,。獲得參數(shù)最優(yōu)組合為:橫向支撐桿角度146°,、縱向支撐角度150°、步進電機轉速11r/min,。依據(jù)參數(shù)最優(yōu)組合進行性能試驗,,得到分選動作執(zhí)行子系統(tǒng)的分選成功率為98%,異常水培生菜自動分選系統(tǒng)的分選成功率為95%,,滿足生菜冷藏運輸技術標準要求,。

    Abstract:

    To address problems of low mechanization level and labor-intensive sorting tasks before packaging of hydroponic lettuce, an automatic sorting system for abnormal hydroponic lettuce was designed in combination with the deep learning method. The automatic sorting system was composed of an information perception sub-system, an information processing sub-system, and a sorting action execution sub-system. Hydroponic lettuce classification was based on the difference between abnormal and normal leaves. Three cameras from bottom to top were used to capture images. Real-time processing of hydroponic lettuce images was realized based on semantic segmentation DeepLabV3+. The image segmentation model had mIoU of 83.26%, PA of 99.24% and image processing velocity of (193.4±4)ms/frame. To realize sorting of abnormal hydroponic lettuce, a bracket-type hydroponic lettuce sorting sub-system was designed based on phenotype and harvesting mode of the hydroponic lettuce. Quadratic orthogonal rotational-combinational experiments were designed. Experiments on factoring in horizontal and longitudinal support rod angles and stepping motor speed were conducted to obtain the highest sorting success rate. Regression mathematical models between factors and index were multi-objectively optimized by using Design-Expert software. Optimal combination of parameters was obtained, including the horizontal support rod angle of 146°, the longitudinal support angle of 150°, and the stepping motor speed of 11r/min. Perform test was carried out according to the optimal combination of parameters. The sorting success rate of the sorting action execution sub-system was 98%, and the sorting success rate of the abnormal hydroponic lettuce automatic sorting system was 95%, which met technical standard requirements of lettuce refrigerated transportation.

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武振超,楊睿哲,王文奇,傅隆生,崔永杰,張昭.異常水培生菜自動分選系統(tǒng)設計與試驗[J].農業(yè)機械學報,2022,53(7):282-290. WU Zhenchao, YANG Ruizhe, WANG Wenqi, FU Longsheng, CUI Yongjie, ZHANG Zhao. Design and Experiment of Sorting System for Abnormal Hydroponic Lettuce[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(7):282-290.

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  • 收稿日期:2021-07-15
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  • 在線發(fā)布日期: 2022-07-10
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