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氣吸式蛋殼膜多級清選裝置研究
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黑龍江省自然科學基金項目(LH2019E011),、黑龍江省博士后科研啟動基金二等項目(LBH-Q18012)和國家蛋雞產(chǎn)業(yè)技術體系項目(CARS-40-K25)


Multi-aspirator Device for Collecting Eggshells and Eggshell Membranes Separately from Eggshells Mixture
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    摘要:

    針對目前研究的蛋殼膜清選裝置存在蛋膜清潔率低,、功耗大、結構復雜等問題,,設計了氣吸式蛋殼膜多級清選裝置,。在分析顆粒碰撞對蛋殼、膜顆粒運動影響的基礎上,,采用CFD-DEM耦合仿真研究在清選室進口擋板數(shù)量不同的情況下,,蛋殼、膜的運動軌跡和清選裝置內部流場特性,,仿真結果表明:隨著進氣口擋板數(shù)量的增多,,清選室內錯流風區(qū)的氣流速度增大,、蛋膜損失率下降,清選室下出口無渦流產(chǎn)生,,避免了因氣流阻礙蛋殼下落而導致蛋膜清潔率下降,。以喂入量和吸風機連接口風速為試驗因素、以蛋膜損失率和清潔率為評價指標進行了兩因素三水平正交試驗,,并進行了參數(shù)優(yōu)化和試驗驗證,。試驗得到:當喂入量為200g/s、吸風機連接口風速為5.5m/s時,,蛋膜損失率為9.4%,,蛋膜清潔率為96.3%,,吸風機功率為330W,。

    Abstract:

    Aiming at the problems of low cleaning rate of eggshell membranes, high energy loss and complex structure of device for collecting the eggshell membranes and eggshells in the current research, multi-aspirator device was designed. The influence of particle collision on the movement of eggshells and eggshell membranes particles was analyzed. Under the condition of different number of inlet baffles in the cleaning chamber, the motion trajectories of eggshells and eggshell membranes and the characteristics of flow field inside the multi-aspirator device were analyzed by using the method of CFD-DEM coupling. The analysis results showed that with the increase of air inlet baffles’ numbers, the airflow velocity of cross flow area in the cleaning chamber was increased, and the loss rate of eggshell membranes was decreased. There was no vortex in the outlet of the cleaning chamber, so as that the cleaning rate of eggshell membranes decreases caused by airflow hindering the falling eggshells was avoided. The orthogonal test method of two factors and three levels was applied, feeding flow rate and airflow velocity at the interface of the sucking fan were taken as test factors, and the loss rate and the cleaning rate of eggshell membranes were taken as evaluation indexes. The parameters of influencing factors were optimized and verified by tests. The results of tests were that when the feeding flow rate was 200g/s, the airflow velocity at the interface of the sucking fan was 5.5m/s, the loss rate of eggshell membranes was 9.4%, the cleaning rate of eggshell membranes was 96.3%, and the power of sucking fan was 330W. The results could provide foundations for the application of multi-aspirator device for collecting eggshells and eggshell membranes.

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遲媛,王明久,陳博超,林萌萌,遲玉杰.氣吸式蛋殼膜多級清選裝置研究[J].農(nóng)業(yè)機械學報,2022,53(6):396-405. CHI Yuan, WANG Mingjiu, CHEN Bochao, LIN Mengmeng, CHI Yujie. Multi-aspirator Device for Collecting Eggshells and Eggshell Membranes Separately from Eggshells Mixture[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(6):396-405.

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  • 收稿日期:2022-03-04
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  • 在線發(fā)布日期: 2022-04-15
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