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拖拉機(jī)雙向耦合電驅(qū)動系統(tǒng)設(shè)計與性能分析
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國家重點(diǎn)研發(fā)計劃項(xiàng)目(2019YFB1312300)和拖拉機(jī)動力系統(tǒng)國家重點(diǎn)實(shí)驗(yàn)室開放項(xiàng)目(SKT2021002)


Design and Performance Analysis of Tractor Bidirectional Coupling Electric Drive System
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    摘要:

    針對雙電機(jī)驅(qū)動電動拖拉機(jī)的多工況作業(yè)需求,,提出了一種電動拖拉機(jī)雙向耦合裝置結(jié)構(gòu)基本方案,。在對行星齒輪機(jī)構(gòu)傳動理論研究的基礎(chǔ)上,,對提出的方案進(jìn)行拓?fù)湓O(shè)計,,推導(dǎo)各個方案的轉(zhuǎn)速轉(zhuǎn)矩關(guān)系式,,通過分析其傳動特性,,優(yōu)選出最終方案,。對優(yōu)選出的方案進(jìn)行動力匹配,、參數(shù)計算及參數(shù)化建模,,得到雙向耦合裝置的三維模型,。基于ADAMS搭建耦合裝置的虛擬樣機(jī)模型,,對其進(jìn)行運(yùn)動學(xué)仿真分析,,并試制樣機(jī)進(jìn)行裝機(jī)試驗(yàn)?;贏NSYS Workbench建立耦合裝置的有限元模型,,通過模態(tài)分析,求得其前10階振型以及相應(yīng)的振型圖,。仿真和試驗(yàn)結(jié)果表明:設(shè)計的電動拖拉機(jī)雙向耦合裝置可實(shí)現(xiàn)功率的雙向耦合流動,,且響應(yīng)速度快、動力傳遞平穩(wěn),、無較大沖擊,;雙向耦合裝置的1階固有頻率為1905.5Hz,,高于電動機(jī)激振頻率帶1020~1380Hz,可避免產(chǎn)生共振,,滿足電動拖拉機(jī)多工況作業(yè)需求,。

    Abstract:

    Aiming at the operation requirements of electric tractors under various working conditions, a structural scheme of bidirectional coupling device suitable for dual-motor electric tractors was proposed. On the basis of studying the transmission theory of planetary gear mechanism, the proposed scheme was topologically designed, and the optimal transmission scheme was selected by analyzing its transmission characteristics. Power matching and parameter calculation on the selected scheme were performed to obtain specific characteristic parameters. SolidWorks was used for parametric modeling to obtain a three-dimensional model of the bidirectional coupling device. A virtual prototype model of the coupling device was established based on ADAMS, and kinematics simulation analysis was performed on it. The prototype of the bidirectional coupling device was trialproduced and the installation test was carried out. Based on ANSYS Workbench, a finite element model of the bidirectional coupling device was established. Through modal analysis, the first ten natural frequencies and corresponding modal diagrams of the bidirectional coupling device were obtained, and the maximum excitation frequency that can be generated by the dual motors was deduced. The analysis result showed that the designed bidirectional coupling device of electric tractor can realize the bidirectional coupling flow of power, with fast response speed, stable power transmission and small impact. The first-order natural frequency of the bidirectional coupling device was 1905.5Hz, which was higher than the excitation frequency band of 1020~1380Hz of the motor, and it can avoid resonance and meet the operating requirements of the electric tractor under multiple working conditions.

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劉孟楠,李書苑,徐立友,趙一榮.拖拉機(jī)雙向耦合電驅(qū)動系統(tǒng)設(shè)計與性能分析[J].農(nóng)業(yè)機(jī)械學(xué)報,2022,53(4):423-431. LIU Mengnan, LI Shuyuan, XU Liyou, ZHAO Yirong. Design and Performance Analysis of Tractor Bidirectional Coupling Electric Drive System[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(4):423-431.

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  • 收稿日期:2021-06-06
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  • 在線發(fā)布日期: 2021-06-30
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