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鮮食蓮籽剝殼機多通道集成式剝殼機構設計與試驗
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財政部和農業(yè)農村部:國家現(xiàn)代農業(yè)產業(yè)技術體系項目(CARS-24-D-02)


Design and Experiment of Multi-channel Integrated Shelling Mechanism for Fresh Lotus Seed
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    摘要:

    針對鮮食蓮籽剝殼加工困難、損失率高的問題,,設計了一種多通道集成式剝殼機構,。該機構由多通道仿形凹槽輪、外刃齒板,、內外刀盤等結構組成,,可實現(xiàn)蓮籽單粒排出、姿態(tài)調整與環(huán)切,。仿形凹槽可保護蓮籽避免因刀具切割,、輸送擠壓而帶來的破損。對剝殼機構工作過程進行理論分析和參數(shù)計算,,確定了影響剝殼性能的主要結構和工作參數(shù),。采用EDEM離散元軟件仿真分析了齒形結構、刃齒間距,、齒間距,、剝殼輪轉速對蓮籽排出、姿態(tài)調整的影響,;采用ADAMS虛擬樣機軟件對蓮籽在剝殼機構內的運動軌跡進行了仿真,。根據(jù)理論計算與仿真結果完成了樣機試制,并在樣機上開展試驗驗證,。以產自湖北省洪湖市的含水率大于64.2%的太空蓮36號鮮蓮籽為試驗對象,,以齒形、刃齒距,、齒間距為影響因素,,以剝殼率為評價指標,,開展了三因素擬水平正交試驗,結果表明對剝殼率的影響由大到小依次為齒形,、齒間距,、刃齒距,最優(yōu)因素水平組合為向心齒,、齒間距5mm,、刃齒距82mm,在此條件下,,剝殼率為97%,。設計的剝殼機構能夠滿足乳熟期、蠟熟期蓮籽剝殼的實際生產需要,。

    Abstract:

    Aiming at the problems of difficult processing and high loss rate of fresh lotus seeds peeling, a multi-channel integrated peeling mechanism was designed. The mechanism was composed of multi-channel profiling grooved wheel, outer blade tooth plate, outer and inner cutter head, etc., which would realize single lotus seed discharge, posture adjustment and circular cutting. The profiling groove can protect lotus seeds from damage caused by cutting and conveying extrusion. Through theoretical analysis and parameter calculation of the working process of the shelling mechanism, the main structure and working parameters affecting the shelling performance were determined. The influence of tooth shape structure, blade pitch, tooth spacing and shell wheel speed on lotus seed discharge and posture adjustment was analyzed by EDEM discrete element software. The ADAMS virtual prototype software was employed to simulate the trajectory of lotus seed in the shelling mechanism. After that, the prototype was trial produced according to the theoretical calculation and simulation analysis, and the experimental verification was carried out on the prototype. The no. 36 space lotus seeds with water content greater than 64.2%, which was produced in Honghu City, Hubei Province, were taken as the experimental object. The effects of tooth shape, blade pitch and tooth spacing on shelling performance were investigated by single factor experiment and orthogonal experiment. The experiment results indicated that the shelling rate was 97% when the tooth spacing and blade pitch were 5mm and 82mm, respectively, by using the centripetal teeth. The results showed that the proposed shelling mechanism can meet the actual production needs of lotus seed shelling in milk and wax ripening stages, which had a good application prospect in lotus industry.

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曾榮,侯群喜,陳亞欣,王洋,董昭,張國忠.鮮食蓮籽剝殼機多通道集成式剝殼機構設計與試驗[J].農業(yè)機械學報,2022,53(4):79-88. ZENG Rong, HOU Qunxi, CHEN Yaxin, WANG Yang, DONG Zhao, ZHANG Guozhong. Design and Experiment of Multi-channel Integrated Shelling Mechanism for Fresh Lotus Seed[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(4):79-88.

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  • 收稿日期:2021-04-09
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  • 在線發(fā)布日期: 2021-08-30
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