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基于模糊PID的犢牛代乳粉奶液溫度控制系統(tǒng)設(shè)計與試驗
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國家重點研發(fā)計劃項目(2016YFD0701703)


Design and Test of Temperature Control System of Calf Milk Replacer Solution Based on Fuzzy PID
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    摘要:

    為實現(xiàn)犢牛飼喂過程中沖調(diào)代乳粉奶液溫度的有效控制、提高熱交換器溫度控制的準(zhǔn)確率,設(shè)計一款基于模糊PID控制算法的動態(tài)溫度控制系統(tǒng),,主要應(yīng)用PID參數(shù)在線模糊自整定和PID溫度控制模糊算法等實現(xiàn)動態(tài)調(diào)節(jié)被控對象(代乳粉奶液)溫度,,從而保證犢牛飲用代乳粉沖調(diào)奶液溫度控制在(37±1)℃的可控范圍內(nèi)。設(shè)定熱交換器溫度為42℃,,模擬外部入水溫度分別為10,、15、20,、25℃時,,犢牛飲奶位奶液溫度與預(yù)先參數(shù)設(shè)定溫度的波動幅度最大值僅為0.3℃。對犢牛飼喂裝置的熱交換器恒溫控制系統(tǒng)進行樣機性能試驗,,設(shè)定熱交換器內(nèi)的熱水恒溫控制在42℃,,每5min記錄其溫度,整個試驗過程中熱交換器內(nèi)部溫度基本控制在(42±0.2)℃范圍內(nèi),,溫度平均相對誤差以及變異系數(shù)小,,系統(tǒng)溫度控制穩(wěn)定,能夠滿足犢牛對代乳粉沖調(diào)奶液溫度的切實需求,,實現(xiàn)了犢牛飼喂裝置熱交換器的快速響應(yīng)和實時溫度控制,。

    Abstract:

    In order to realize the real-time automatic adjustment of the temperature of milk powder and milk liquid in the process of calf feeding and improve the accuracy of temperature control of heat exchanger, a dynamic temperature control technology of heat exchanger was designed by using fuzzy PID control algorithm. This technology mainly realized the dynamic adjustment of the controlled object (milk replacer solution) temperature by using PID parameter on-line fuzzy self-tuning and PID temperature control fuzzy algorithm, so as to ensure that the temperature of milk prepared with milk substitute powder was controlled within a controllable range of about (37±1)℃. According to the requirements that the temperature of milk preparation liquid of milk substitute powder for scientific calf feeding was 38~40℃,when the temperature of heat exchanger was set to be 42℃ and the entering water temperature adjusted to be 10℃, 15℃, 20℃ and 25℃ respectively, the maximum fluctuation range between the measured temperature of calf milk level and the preset temperature was only 0.3℃. The prototype performance test was carried out on the thermostatic control system of the heat exchanger of the calf feeding device. The thermostatic control of the hot water in the heat exchanger was set at 42℃, the time was recorded with a stopwatch and the temperature change was once every 5 min. During the whole test process, the temperature change range in the heat exchanger was basically controlled within(42±0.2)℃, and the average relative error and coefficient of variation of the temperature were small. The temperature control of the system was stable, which can meet the practical demand of calves for the temperature of milk replacer, and realize the rapid response and real-time temperature control of the heat exchanger of the calf feeding device.

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賀剛,蔡曉華,白陽,祝露,王德成,侯云濤.基于模糊PID的犢牛代乳粉奶液溫度控制系統(tǒng)設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2022,53(3):266-276. HE Gang, CAI Xiaohu, BAI Yang, ZHU Lu, WANG Decheng, HOU Yuntao. Design and Test of Temperature Control System of Calf Milk Replacer Solution Based on Fuzzy PID[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(3):266-276.

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  • 收稿日期:2021-10-26
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  • 在線發(fā)布日期: 2022-03-10
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