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電動(dòng)拖拉機(jī)快速原型平臺(tái)測(cè)控系統(tǒng)設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701003)和江蘇省現(xiàn)代農(nóng)機(jī)裝備與技術(shù)示范與推廣項(xiàng)目(NJ2019-29)


Design and Test of Measurement and Control System for Rapid Prototype Platform Used in Electric Tractors
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    摘要:

    針對(duì)目前對(duì)電動(dòng)拖拉機(jī)試驗(yàn)平臺(tái)測(cè)控系統(tǒng)的設(shè)計(jì)方法較少的問(wèn)題,提出了一種可重構(gòu)測(cè)控系統(tǒng)的設(shè)計(jì)方法。根據(jù)拖拉機(jī)旋耕機(jī)組的工作特性要求,搭建了一種串聯(lián)式混合電動(dòng)拖拉機(jī)快速原型試驗(yàn)平臺(tái)。該平臺(tái)采用雙電機(jī)獨(dú)立驅(qū)動(dòng)結(jié)構(gòu),結(jié)合dSPACE和Matlab/Simulink建立了實(shí)時(shí)測(cè)量控制系統(tǒng),提出了通信模塊化和控制策略模塊化的設(shè)計(jì)方法。基于規(guī)則控制策略,分別對(duì)該快速原型試驗(yàn)平臺(tái)進(jìn)行了純電動(dòng)模式和混合動(dòng)力模式下的旋耕作業(yè)試驗(yàn),結(jié)果表明,當(dāng)旋耕負(fù)載轉(zhuǎn)矩變化范圍為31~64N·m,其轉(zhuǎn)速范圍為529~550r/min,與設(shè)定值的最大相對(duì)誤差約為2.037%,在控制允許范圍內(nèi),表明試驗(yàn)平臺(tái)各測(cè)控系統(tǒng)響應(yīng)速度和控制效果良好;在混合動(dòng)力模式下,啟動(dòng)發(fā)動(dòng)機(jī)發(fā)電機(jī)組,電池電壓和SOC隨時(shí)間推移逐漸增大,表明串聯(lián)式混合動(dòng)力系統(tǒng)運(yùn)轉(zhuǎn)正常,驗(yàn)證了該平臺(tái)通信模塊化和控制策略模塊化設(shè)計(jì)方法的可行性。

    Abstract:

    Electric tractors get more and more attention due to increasingly stringent exhaust emission policies around the world, which makes more and more test benches for electric tractors have been developed. However, in these studies the focus is primarily on the two problems of matching parameters and energy management of the powertrain architectures performing transportation or ploughing operations, and little attention is paid to the design of measurement and control system for electric tractors. The objective was to develope the design method for a reconfigurable measurement and control system. More specifically, a rapid prototype test platform for a series hybrid electric tractor with a dualmotor independent drive structure was selected to implement the rotary tillage operation. A diesel engine and two permanent magnet synchronous motors were taken as the power source, which can meet the development test of electric tractors with power below 80.8kW. A rapid prototyping real-time control system was designed by the combination of dSPACE and Matlab/Simulink. Design methods of communication modularization and control strategy modularization were proposed to improve the utilization efficiency of the test bench and reduce the costs. The experiments of rotary tillage operation in the terms of pure electric mode and hybrid electric mode were carried out by the Rule-based control strategy. The results showed that when the load torque of rotary tillage varied from 31N·m to 64N·m, the speed fluctuation of power take-off (PTO) motor was 529~550r/min, the maximum relative error compared with the set value was about 2.037%. In addition, the maximum relative errors of the speed of the drive motor 2, the left and right load motor, and the engine generator set were 0.396%, 0.889%, 1.333%, and 0.625%, respectively, which were all within the control allowable range. It was demonstrated that the response speed and control effect of the measurement and control systems of the test platform was good. In the hybrid mode, the battery voltage and SOC were gradually increased over time by starting the engine generator set, because the charging current of the engine generator set subsystem was greater than the discharging current of whole system, indicating that the series hybrid electric mode operated normally, which verified that the design method of the communication modularity and control strategy modularization for the test bench was reasonable and feasible. The design method proposed for developing the measurement and control system of the platform was general and can be extended to other engineering applications, which had a certain reference value and guiding significance for engineers and researchers to develop similar platforms.

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汪珍珍,周俊,楊杭旭,王旭.電動(dòng)拖拉機(jī)快速原型平臺(tái)測(cè)控系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(2):412-420. WANG Zhenzhen, ZHOU Jun, YANG Hangxu, WANG Xu. Design and Test of Measurement and Control System for Rapid Prototype Platform Used in Electric Tractors[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):412-420.

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  • 收稿日期:2021-03-11
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  • 在線發(fā)布日期: 2021-04-27
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