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水稻干燥變溫混配裝置設(shè)計與試驗(yàn)
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國家重點(diǎn)研發(fā)計劃項目(2021YFD2100901),、黑龍江省應(yīng)用技術(shù)研究與開發(fā)計劃重大項目(GA15B402)、大學(xué)生創(chuàng)新創(chuàng)業(yè)訓(xùn)練計劃項目(201910223002)和全國基層農(nóng)技推廣項目(JCTG1904)


Design and Test of Varying Temperature Mixing Device on Paddy Rice Drying
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    摘要:

    為解決水稻干燥過程中熱源波動大、變溫工藝要求快速調(diào)整溫度的需求,,設(shè)計了一種配合負(fù)壓干燥機(jī)變溫控制的同軸側(cè)入式殼形變溫干燥混配裝置,。以氣流旋轉(zhuǎn)驅(qū)動殼體內(nèi)葉片導(dǎo)向配風(fēng)為徑向混合方式,采用機(jī)電聯(lián)動式齒盤精量調(diào)節(jié)閥門開度,,實(shí)現(xiàn)高效氣流均勻混合,。為提高變溫控制精度以及混配溫度的穩(wěn)定性,應(yīng)用神經(jīng)元網(wǎng)絡(luò)預(yù)測與回歸試驗(yàn)設(shè)計方法分析混配閥門開度與熱風(fēng)溫度,、風(fēng)機(jī)頻率及系統(tǒng)溫度差值的關(guān)系,,建立了變溫混配裝置的混合控制模型。利用大渦模擬的原理,,借助Fluent軟件對變溫干燥混配裝置進(jìn)行混合溫度場模擬,,得到了最佳混配效果的距離為26.85cm,模擬結(jié)果與紅外線熱像驗(yàn)證圖吻合良好,。試驗(yàn)研究表明:變溫控制滿程時間為0.75s,,最大變溫溫差的均值為0.96℃,控制合格率達(dá)84%以上,。出機(jī)水稻含水率在合理范圍內(nèi),,干燥后水稻品質(zhì)較優(yōu),滿足生產(chǎn)要求,。

    Abstract:

    Drying is a necessary post-harvest handling aspect of the grain and directly determines the final economic benefit of the grain. In order to solve the need for rapid temperature adjustment in the process of grain drying and the great fluctuate of heat source, a coaxial side-entry shell-shaped temperature-variable drying and mixing device was designed to cooperate with the variable-temperature control of the negative pressure dryer. In order to achieve high-efficiency and uniform air mixing, the guide vanes distribute cold air in the air rotating housing was radial mixing mode, and the valve opening was precisely adjusted by electro-mechanical linkage gear plate. In order to improve the accuracy of variable temperature control and the stability of mixed temperature, the relationship between valve opening and hot air temperature, fan frequency and system temperature difference was analyzed by neural network prediction and design method of regression experiment, and the air volume mixed control model of variable temperature mixing device was established. Based on the principle of large eddy simulation, the mixing temperature field of variable temperature drying mixing device was simulated by Fluent software. The distance of the best mixing effect was 26.85cm. The simulation results were in good agreement with the infrared thermal image verification diagram. The test results showed that the full range time of variable temperature control was 0.75s, the maximum value of variable temperature difference was 0.96℃, and the qualified rate of control was more than 84%. The output rice moisture content was in a reasonable range, and the quality of rice after drying was better, which can meet the production requirements. The results of the research provide a reference for achieving high quality, high-efficiency, energy-saving drying process and equipment design.

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車剛,王洪超,萬霖,王鑫,唐浩,張成旭.水稻干燥變溫混配裝置設(shè)計與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2022,53(2):386-392,,411. CHE Gang, WANG Hongchao, WAN Lin, WANG Xin, TANG Hao, ZHANG Chengxu. Design and Test of Varying Temperature Mixing Device on Paddy Rice Drying[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):386-392,411.

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  • 收稿日期:2020-12-23
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  • 在線發(fā)布日期: 2021-01-15
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