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拖拉機(jī)串聯(lián)式液力機(jī)械復(fù)合傳動系統(tǒng)設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0700204)和拖拉機(jī)動力系統(tǒng)國家重點(diǎn)實(shí)驗(yàn)室開放項(xiàng)目(SKT2021002、SKT2021005)


Design and Test of Tractor Serial Hydraulic and Mechanical Hybrid Transmission System
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    摘要:

    針對現(xiàn)有拖拉機(jī)變速器存在機(jī)械結(jié)構(gòu)復(fù)雜,、擋位數(shù)較多,、模式切換繁瑣等問題,提出了一種串聯(lián)式液力機(jī)械復(fù)合傳動方案(Series hydraulic and mechanical hybrid transmission,,HMD)及其配套拖拉機(jī)總體設(shè)計(jì)方法,,包括功能需求、傳動路線設(shè)計(jì),、組件特性分析,、性能參數(shù)計(jì)算、仿真模型搭建,、作業(yè)性能對比,。針對無級調(diào)速模塊有效性設(shè)計(jì)牽引性能與匹配性能試驗(yàn),合理的發(fā)動機(jī)匹配使得液力傳動最高效率達(dá)到0.894,,重載與輕載區(qū)段能夠?qū)崿F(xiàn)無級變速,,工況適應(yīng)性良好。性能對比結(jié)果表明:HMD牽引特性場位于原拖拉機(jī)與HMCVT之間,,各擋牽引功率峰值幅度變化平穩(wěn),,深谷面積明顯減小,;犁耕工況下,,牽引力覆蓋范圍平均提升15.3%,負(fù)載作業(yè)速度平均提升8.2%,;旋耕工況下,,動力輸出功率平均提升1.7%。研究可為多模式無級變速拖拉機(jī)總體設(shè)計(jì)提供技術(shù)路線參考。

    Abstract:

    Most tractors in the world still use manual mechanical shifting transmissions. Such transmissions face problems for instance power interruption and cumbersome operation during gear shifts, which is extremely unfavorable for vehicles with load operations such as construction machinery, which not only increases the fatigue intensity of the driver, but also reduces productivity. To ensure the maximum flexibility of use at each speed and exploit the maximum engine power available under all working conditions. A series hydraulic and mechanical hybrid transmission system (HMD) and its supporting tractor overall design method were proposed, including functional requirements, transmission route design, component characteristics analysis, performance parameter calculation, simulation model building, and operation performance comparison. The system scheme was based on the series combination of hydraulic torque converter (TC) and dual clutch transmission (DCT). Based on the proposed design method, the Dongfanghong 1804 tractor was selected as the research object. According to the effectiveness of stepless speed regulation module, the traction performance and matching performance test were designed. Reasonable engine matching made the maximum efficiency of hydraulic transmission reach 0.894, and the stepless variable speed can be realized in heavy and light load sections, and the adaptability of working conditions was excellent. The comparison results showed that the traction characteristic field of HMD was located between the original tractor and HMCVT, and the peak amplitude of tractive force in each gear varied smoothly and the area of deep valley was significantly reduced. Under ploughing tillage, traction coverage was increased by an average of 15.3%, and the load operation speed was increased by an average of 8.2%. Under rotary tillage, the take-off power was increased by 1.7% on average. The research can provide a technical route reference for the overall design of multimodal infinitely variable speed tractors.

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李賢哲,劉孟楠,徐立友,張明柱,閆祥海.拖拉機(jī)串聯(lián)式液力機(jī)械復(fù)合傳動系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2022,53(1):406-413. LI Xianzhe, LIU Mengnan, XU Liyou, ZHANG Mingzhu, YAN Xianghai. Design and Test of Tractor Serial Hydraulic and Mechanical Hybrid Transmission System[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(1):406-413.

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  • 收稿日期:2021-01-19
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  • 在線發(fā)布日期: 2022-01-10
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