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高稈禾草履帶收獲機防傾翻預(yù)警系統(tǒng)研究
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國家重點研發(fā)計劃項目(2016YFD0701705)


Early Warning System for Anti-tipping of High-stalk Grass Crawler Harvesting Machinery
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    摘要:

    針對高稈禾草收獲機在南方山坡地帶作業(yè)易發(fā)生傾翻的問題,,設(shè)計了防傾翻預(yù)警系統(tǒng)。該系統(tǒng)主要由上位機,、控制器和傳感器組成,,通過傾角傳感器和壓力傳感器共同監(jiān)測,實現(xiàn)防傾翻預(yù)警功能,。對整機質(zhì)心進行了測量,,測得整機質(zhì)心與驅(qū)動輪軸之間的水平距離為944.5mm、質(zhì)心高度為1080.4mm,、質(zhì)心與縱向中心平面的距離為27.9mm,,確定了質(zhì)心位置;利用軟件RecurDyn對整機在7.2km/h車速下進行了典型工況的動力學(xué)仿真分析,,橫向直行,、轉(zhuǎn)向和縱向上下坡的臨界傾翻角分別為24°、11°,、33°和31°,,其中在轉(zhuǎn)向工況下,臨界傾翻橫向載荷轉(zhuǎn)移率為0.49,;對整機進行了靜態(tài)傾翻試驗,,橫向直行和縱向上下坡的臨界傾翻角分別為24.7°、34.2°和31.8°,;基于整機尺寸和質(zhì)心位置搭建了比例模型,,在固定轉(zhuǎn)向路徑下進行了動態(tài)傾翻試驗,試驗結(jié)果表明:轉(zhuǎn)向臨界傾翻角為14°,,臨界傾翻橫向載荷轉(zhuǎn)移率為0.54,,為高稈禾草收獲機應(yīng)用于復(fù)雜工況的行駛作業(yè)提供了理論支持。

    Abstract:

    Aiming to solve the problem of that the high-stalk grass harvester was prone to tipping when operating on the southern mountain slopes, an anti-tip warning system was designed. The system was mainly composed of a host computer, a controller and sensors. Through the joint monitoring of the inclination sensor and the pressure sensor, the anti-tip warning function was realized. The center of mass of the whole machine was tested. The horizontal distance between the center of mass of the whole machine and the drive wheel shaft was 944.5mm. The height of the center of mass was 1080.4mm. The distance between the center of mass and the longitudinal center plane was 27.9mm. The position of the center of mass was determined. The software RecurDyn was used to perform the dynamic simulation analysis of the whole machine under typical working conditions at a speed of 7.2km/h. The critical tipping angles for horizontal straight, turning and longitudinal up and down slopes were 24°, 11°, 33° and 31°. Under the turning conditions, the critical tipping lateral load transfer ratio was 0.49. A static tipping test was performed on the whole machine. The critical tipping angles for horizontal straight and longitudinal up and down slopes were 24.7°, 34.2° and 31.8°. Based on the size of the whole machine and the position of the center of mass, a scale model was built. A dynamic tipping test was performed under a fixed steering path. The test results showed that the critical tipping angle of steering was 14° and the critical tipping lateral load transfer ratio was 0.54. The research can provide theoretical support for high-stalk grass harvesters applied to operations under complex working conditions.

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黃韶炯,劉文,班超,王中豪,尤泳,趙建柱.高稈禾草履帶收獲機防傾翻預(yù)警系統(tǒng)研究[J].農(nóng)業(yè)機械學(xué)報,2022,53(1):133-139. HUANG Shaojiong, LIU Wen, BAN Chao, WANG Zhonghao, YOU Yong, ZHAO Jianzhu. Early Warning System for Anti-tipping of High-stalk Grass Crawler Harvesting Machinery[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(1):133-139.

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  • 收稿日期:2021-01-19
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  • 在線發(fā)布日期: 2022-01-10
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