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滾筒式堆肥物料篩分機設計與試驗
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國家重點研發(fā)計劃項目(2016YFD0800604)


Design and Experiment of Trommel Screening Machine for Composting
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    摘要:

    針對現(xiàn)有滾筒篩分設備應用在堆肥行業(yè)中部件易損耗,、篩分效率低且能耗高等問題,,設計了一種滾筒式堆肥物料篩分機,設計了新型傳動方式,,增設了清篩裝置。構建了滾筒篩分機物料顆粒運動數(shù)學模型,,確定了關鍵部件結構參數(shù),,對影響篩分機工作性能的主要因素進行了試驗和分析。以滾筒篩分機的喂料量,、滾筒轉(zhuǎn)速和滾筒傾角為試驗因素,,基于最優(yōu)篩分效果,采用三因素五水平試驗,,分析篩分效率和功耗的最佳參數(shù)組合,。結果表明:當喂料量39.6t/h、滾筒轉(zhuǎn)速12.4r/min,、滾筒傾角5.6°時,,滾筒篩分機篩分效果最佳,,篩分效率為96%,功耗為2.55kW,。通過工廠試驗驗證,,在最優(yōu)參數(shù)組合條件下,篩分效率為95%,,功耗為2.69kW,,與模型預測結果的相對誤差為1.1%和5.5%,滿足物料篩分質(zhì)量要求,。

    Abstract:

    Aiming at the problems of rapid deterioration of the components, low screening efficiency and high energy consumption of the existing drum screening equipment in the composting industry, a trommel screening machine for composting was designed, a transmission mode was designed, and a screen cleaning device was added. The fraction model of the trommel screening machine was constructed, the structural parameters of the key components were determined. In order to explore the performance of trommel screening machine, some relevant tests were carried out. Firstly, the three factors experiment was employed with feeding capacity, rotation speed and angle of trommel as the impact factor. Then based on the above screening effect, the experiment of three factors and five levels was executed, so as to study the influence law of screening efficiency and average power on screening performance and achieve the optimal combination of each factors. The results indicated that the trommel screening machine had the optimal screening efficiency and the power consumption, which were 96% and 2.55kW, respectively, when the feeding rate was set at 39.6t/h, the trommel speed was set at 12.4r/min and the trommel angle was set at 5.6°. Through the verification test, the screening efficiency was 95% and the power consumption was 2.69kW under the influence of the same factors. The relative errors were 1.1% and 5.5% with the theoretical results, which could satisfy the requirements of material screening quality.

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查德翔,吳德勝,李 輝,劉 祥,張春穎,邊 遠.滾筒式堆肥物料篩分機設計與試驗[J].農(nóng)業(yè)機械學報,2021,52(S0):434-441,,456. ZHA Dexiang, WU Desheng, LI Hui, LIU Xiang, ZHANG Chunying, BIAN Yuan. Design and Experiment of Trommel Screening Machine for Composting[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(S0):434-441,456.

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  • 收稿日期:2021-07-13
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  • 在線發(fā)布日期: 2021-11-10
  • 出版日期: 2021-12-10
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