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烤房裝煙機(jī)雙旋轉(zhuǎn)式煙葉裝卸裝置設(shè)計與試驗
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國家重點研發(fā)計劃項目(2017YFD071100)


Design and Test of Double-rotating Tobacco Leaf Loading and Unloading Device of Tobacco Loading Machine in Curing Barn
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    摘要:

    針對鮮煙葉裝炕勞動強(qiáng)度大,用工成本高,,安全隱患突出等問題,,設(shè)計了一種烤房裝煙機(jī)雙旋轉(zhuǎn)式煙葉裝卸裝置,主要由載煙機(jī)構(gòu),、雙旋轉(zhuǎn)機(jī)構(gòu),、傾斜機(jī)構(gòu)及PLC控制系統(tǒng)構(gòu)成。提出了一種由錐齒輪組構(gòu)成的主,、副旋轉(zhuǎn)機(jī)構(gòu),,解決煙葉裝卸中脫落,、刮傷、干涉等問題,。利用投影法和遺傳算法對機(jī)構(gòu)進(jìn)行設(shè)計,,確定了該機(jī)構(gòu)結(jié)構(gòu)參數(shù)。為保證裝置具有良好的裝卸效果,,對載煙機(jī)構(gòu)、傾斜機(jī)構(gòu)進(jìn)行空間力系和運(yùn)動學(xué)分析,,確定了其結(jié)構(gòu)參數(shù),。以煙夾傾斜角、空心軸轉(zhuǎn)速和載煙桿長度為試驗因素,,以煙葉裝卸成功率為評價指標(biāo),,進(jìn)行正交試驗。試驗結(jié)果表明,,當(dāng)煙夾傾斜角為23°,、空心軸轉(zhuǎn)速為12r/min、載煙桿長度為650mm時,,煙夾裝卸效果最優(yōu),,此時煙葉脫落率為1.5%,煙夾偏移率為1.4%,,煙葉損傷率為2.1%,,煙葉裝卸成功率為95%,裝置可靠性高,。

    Abstract:

    In view of tobacco leaf loading and unloading with labor-intensive, high cost, potential safety hazards and other issues, double-rotating tobacco leaf loading and unloading device for the tobacco loading machine in the curing barn was designed, including tobacco carrier, double rotating mechanism, double rotating mechanism and PLC control system. Herein, a main and auxiliary rotating machine composed of bevel gear sets was proposed, it can solve the problems of falling off, scratching and interference in the process of tobacco leaf loading and unloading. Through using projection method and genetic algorithm to design mechanism, the structural parameters was determined. In order to ensure that the machine had good loading and unloading effect, the space force system and kinematics of the smoke-carrying mechanism and the tilting mechanism were analyzed, and their structural parameters were determined. Taking the inclination angle of the cigarette holder, the rotating speed of the hollow shaft, and the length of the tobacco rod as the test factors, and the success rate of tobacco leaf loading and unloading, the orthogonal test was carried out. The test results showed that when the tilt angle of the cigarette holder was 23°, the rotating speed of the hollow shaft was 12r/min, and the length of the tobacco rod was 650mm, the loading and unloading effect of the cigarette holder was the best. At this time, the tobacco leaf shedding rate was 1.5%, the excursion rate of the cigarette holder was 1.4%, the damage rate of tobacco leaves was 2.1%, the success rate of tobacco leaf loading and unloading was 95%, and the device had high reliability.

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謝守勇,張小亮,劉 軍,唐裕忱,鄧成志,劉凡一.烤房裝煙機(jī)雙旋轉(zhuǎn)式煙葉裝卸裝置設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2021,52(S0):26-35. XIE Shouyong, ZHANG Xiaoliang, LIU Jun, TANG Yuchen, DENG Chengzhi, LIU Fanyi. Design and Test of Double-rotating Tobacco Leaf Loading and Unloading Device of Tobacco Loading Machine in Curing Barn[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(S0):26-35.

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  • 收稿日期:2021-08-20
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  • 在線發(fā)布日期: 2021-11-10
  • 出版日期: 2021-12-10
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