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花生撿拾收獲機三風系風選系統(tǒng)流場數(shù)值模擬與試驗
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國家自然科學基金項目(51905282),、江蘇省自然科學基金項目(BK2019140)和國家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系項目(CARS-13)


Numerical Simulation and Experiment of Flow Field in Three Air Systems of Air Separation System of Peanut Pickup Harvester
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    摘要:

    受復雜作業(yè)環(huán)境影響,軸流式花生撿拾收獲機的風選過程存在風選損失率高、含雜率高等問題,,通過開展不同條件下的數(shù)值仿真試驗,,分析了4種顆粒的速度、位移及軌跡變化情況,,確立了由橫流風機、主離心風機,、副離心風機組配的三風系風選系統(tǒng)的工作參數(shù)及其范圍,,并基于Box-Behnken的中心組合設(shè)計理論,以橫流風機轉(zhuǎn)速,、吸秧高度,、吸雜高度三因素作為影響因子,開展響應面試驗研究,,分析各因素對風選損失率和含雜率的影響并對影響因素進行優(yōu)化,。試驗結(jié)果表明:風選損失率影響由大到小為吸雜高度、橫流風機轉(zhuǎn)速,、吸秧高度,;含雜率影響由大到小為橫流風機轉(zhuǎn)速、吸雜高度,、吸秧高度,,求解的最優(yōu)參數(shù)組合為:橫流風機轉(zhuǎn)速1508r/min、吸秧高度181mm,、吸雜高度211mm,,對應的風選損失率為1.52%、含雜率為1.01%,,比優(yōu)化前分別降低了1.42,、1.26個百分點。

    Abstract:

    There were some problems during peanut picking and harvesting, such as high loss rate and high impurity rate, which affected the harvest quality and increased the harvest cost. In view of the problems of high loss rate and high impurity content in process of axial peanut harvester, according to the physical characteristics and air flow characteristics of various types of particles in peanut pod mixture, a winnowing system was designed. The motion state of four kinds of particles in air separation space were simulated and analyzed by Fluent-EDEM coupling analysis. Through numerical simulation experiments under different conditions, the working parameters and scope of winnowing system were established. Based on Box-Behnken’s central combination design theory, response surface experiment was carried out to analyze the influence of various factors on winnowing loss rate and impurity rate and influencing factors. The experimental results showed that the significant order of influence of air separation loss rate was impurity suction height, cross-flow fan speed and seedling suction height. The remarkable order of impurity content was cross-flow fan speed, impurity suction height and seedling suction height. The optimal parameter combination was as follows: cross-flow fan speed of 1508r/min, seedling suction height of 181mm and impurity suction height of 211mm, and the corresponding air separation loss rate and impurity content were 1.52% and 1.01%. Compared with that before optimization, it was decreased by 1.42 percentage points and 1.26 percentage points, respectively. The research results could provide reference for the research of air separation system of peanut picking and harvesting machine. This experiment was based on the air separation system of axial-flow peanut full-feeding harvester, and the experiment object was only “Shanhua 9”. It was suggested that the performance of different peanut varieties and harvesting equipment with different structures should be discussed in depth.

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王伯凱,于昭洋,胡志超,曹明珠,張鵬,王冰.花生撿拾收獲機三風系風選系統(tǒng)流場數(shù)值模擬與試驗[J].農(nóng)業(yè)機械學報,2021,52(11):103-114. WANG Bokai, YU Zhaoyang, HU Zhichao, CAO Mingzhu, ZHANG Peng, WANG Bing. Numerical Simulation and Experiment of Flow Field in Three Air Systems of Air Separation System of Peanut Pickup Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(11):103-114.

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  • 收稿日期:2020-10-16
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  • 在線發(fā)布日期: 2021-11-10
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