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移動式秸稈制粒機作業(yè)速度調控系統(tǒng)研究
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國家自然科學基金項目(51405311)、國家重點研發(fā)計劃項目(2017YFD0300701-A02B),、遼寧省重點研發(fā)計劃項目(2019JH8/10200019),、遼寧省教育廳重點項目(LSNZD201707)和遼寧省教育廳項目(LSNQN201904)


Investigation on Operating Speed Regulation System of Mobile Straw Granulator
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    摘要:

    為了提高移動式秸稈制粒機工作效率,解決玉米秸稈收獲過程中作業(yè)速度與喂入量不匹配的問題,,設計了一種移動式秸稈制粒機作業(yè)速度自動調控系統(tǒng),,以實現(xiàn)對秸稈制粒機作業(yè)速度的自動調控。該系統(tǒng)由喂入量-期望作業(yè)速度自適應變論域模糊控制器與液壓馬達轉速調控系統(tǒng)構成,,采用液壓系統(tǒng)控制秸稈制粒機作業(yè)速度的方式進行調控,。通過螺旋輸送器功率得到實際喂入量,,并根據(jù)灰色理論建立喂入量預測模型,以預測值作為變論域模糊控制器的輸入,;變論域控制器的輸出作為液壓馬達轉速調控系統(tǒng)的輸入,,作業(yè)速度PID控制器驅使液壓控制系統(tǒng)調節(jié)制粒機行走機構改變作業(yè)速度,從而使作業(yè)速度和喂入量匹配,,達到最佳喂入量,,起到超前調節(jié)的目的。設計了3次試驗,,分別為模型參數(shù)的獲取試驗,、均勻秸稈條件下的穩(wěn)定性試驗、非均勻秸稈條件下跟蹤性能試驗,。試驗結果表明,,在均勻秸稈條件下,作業(yè)速度能夠在3m內達到最佳作業(yè)狀態(tài),,超調量小于5%,,之后能夠保持良好的平穩(wěn)運行狀態(tài),使制粒機以最佳喂入量工作,;同樣,,在非均勻秸稈條件下,作業(yè)速度能夠以不大于5%的超調量跟蹤喂入量的變化,。試驗證明,,本系統(tǒng)能夠實時檢測作業(yè)速度和喂入量,達到作業(yè)速度和喂入量相匹配的目的,,有效提高了移動式秸稈制粒機的工作效率,。

    Abstract:

    In order to improve the working efficiency of mobile straw granulator and solve the problem of mismatch between operating speed and feeding quantity in the process of corn straw harvesting, an automatic monitoring system for operating speed was designed to realize automatic monitoring and control of operating speed of the mobile straw granulator. The system was composed of a fuzzy controller with adaptive variable universe of feeding quantity and a hydraulic motor speed control system. The operating speed of the straw granulator was controlled by the hydraulic system. The actual feeding quantity was obtained by the power of the screw conveyor, and the prediction model of the feeding quantity was established according to the grey theory, with the prediction value as the input of the variable universe fuzzy controller. The output of the variable universe controller was the input of the hydraulic motor speed regulation system. The operating speed PID controller drived the hydraulic control system to adjust the running mechanism of the pellet machine to change the running speed, so as to match the running speed and the feed quantity to achieve the optimum feed quantity and achieve the purpose of advance adjustment. Three tests were designed, which were used to obtain the model parameters, the stability test under the condition of uniform straw, and the tracking performance test under the condition of non-uniform straw. The experimental results showed that under the condition of uniform straw, the operating speed can reach the best operating speed within 3m and the overshoot less than 5%, and then kept a good stable running state, so that the granulator can work with the best feeding quantity. Under the condition of non-uniform straw, the operating speed can track the change of the feeding quantity with an overshoot not more than 5%. The tests showed that the system can detect and match the operating speed and feeding quantity in real time, and can effectively improve the working efficiency of the mobile straw granulator.

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王偉,宮元娟,白雪衛(wèi),譚睿,黃婉媛.移動式秸稈制粒機作業(yè)速度調控系統(tǒng)研究[J].農業(yè)機械學報,2021,52(10):186-195. WANG Wei, GONG Yuanjuan, BAI Xuewei, TAN Rui, HUANG Wanyuan. Investigation on Operating Speed Regulation System of Mobile Straw Granulator[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(10):186-195.

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  • 收稿日期:2021-06-15
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  • 在線發(fā)布日期: 2021-08-05
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