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單馬達(dá)往復(fù)式葡萄剪枝機(jī)設(shè)計與試驗(yàn)
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新疆科技支疆項(xiàng)目(2020E0255)、新疆維吾爾自治區(qū)自然科學(xué)基金項(xiàng)目(2019D01A45),、國家自然科學(xué)基金項(xiàng)目(51865058)和自治區(qū)“天山雪松計劃”項(xiàng)目(2017Q19)


Design and Experiment of Single Motor Reciprocating Grape Pruning Machine
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    摘要:

    針對機(jī)械修剪葡萄莖桿過程中出現(xiàn)的莖桿剪凈率低、毛茬面積比較大等問題,,設(shè)計了一種單馬達(dá)往復(fù)式葡萄剪枝機(jī)。闡述了往復(fù)式葡萄剪枝機(jī)的結(jié)構(gòu)及工作原理,,通過對莖桿進(jìn)行受力分析,、利用Matlab軟件分析毛茬產(chǎn)生原因,,確定了剪切裝置刀具參數(shù)以及因素取值范圍,。通過正交試驗(yàn)研究各試驗(yàn)因素對莖桿剪切效果的影響,,建立以剪凈率和毛茬率為響應(yīng)值的多元二次回歸模型。結(jié)果表明,,當(dāng)切削速度1.66 m/s,、進(jìn)給速度1.46 m/s、刀具間隙0.47 mm時,,莖桿剪凈率為91.71%,、毛茬率為3.70%。在該條件下進(jìn)行了驗(yàn)證試驗(yàn),,得出剪凈率為90.66%,、毛茬率為4.71%,與模型預(yù)測值相近,,說明所建模型合理,,能夠滿足實(shí)際作業(yè)需求。

    Abstract:

    Aiming at the problems of low pruning rate and large stubble area in grape stalk pruning process, a kind of single motor reciprocating grape pruning machine was designed. The machine was composed of shearing device, obstacle avoidance device and hydraulic control system. The structure and working principle of reciprocating grape pruning machine were introduced, the shearing process was analyzed through the force analysis of the causes of the stem missing shear and the Matlab software was used to analyze the causes of stubble. The cutting speed, advancing speed, tool clearance were analyzed and calculated, and the value range was determined. The cutting speed range was 1.14~2.02 m/s, the feed rate range was 0.83~1.63 m/s, and the tool clearance was 0.3~0.7 mm. The effects of various factors on the stalk shear effect were studied by orthogonal test, a multiple quadratic regression model was established with the response values of shear rate and stubble rate. The results showed that when the cutting speed was 1.66 m/s, the feed speed was 1.46 m/s and the tool clearance was 0.47 mm, the stalk shear net rate and the pruning rate were 91.71% and 3.70% of stubble area, respectively. Verification tests were carried out under this condition, and the net shear rate and pruning rate were 90.66% and 4.71% of stubble area, respectively, which were close to the predicted value, indicating that the established model was reasonable. The order of the influence of the factors on the net shear rate was: cutting speed, tool clearance, and advancing speed; the order of the factors on pruning rate was: advancing speed, cutting speed, and tool clearance. The research results can provide a theoretical basis for the subsequent structural improvement and performance improvement of the reciprocating grape pruning machine.

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張佳喜,黃濤,王茂博.單馬達(dá)往復(fù)式葡萄剪枝機(jī)設(shè)計與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2021,52(8):106-116. ZHANG Jiaxi, HUANG Tao, WANG Maobo. Design and Experiment of Single Motor Reciprocating Grape Pruning Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(8):106-116.

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  • 收稿日期:2020-09-02
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  • 在線發(fā)布日期: 2021-08-10
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