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齒輥式飼草作物調制試驗臺設計與試驗
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國家重點研發(fā)計劃項目(2016YFD0701701-01)


Design and Experiment of Toothed Roller Forage Crop Conditioning Test Bench
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    摘要:

    為研究青飼料收獲機調制部件工作參數對飼草作物調制性能的影響,設計了一種調制輥間隙可調的齒輥式飼草作物調制試驗臺,。試驗臺主要由調制輥,、間隙調節(jié)機構、調制輥快速更換機構及測控系統(tǒng)等組成,,通過測控系統(tǒng)可實時采集固定輥與傳動軸之間的扭矩,、轉速等信息,進而得到試驗臺能耗,。為檢驗試驗臺的工作性能,,以青貯玉米為試驗對象,以固定輥轉速,、調制輥單位工作長度喂入量和調制輥間隙為試驗因素,,以單位能耗、莖稈破節(jié)率和籽粒破碎率為目標參數,,采用Box-Behnken試驗方法進行三因素三水平響應面試驗,,通過分析分別建立了目標值與試驗因素的二次回歸模型,得到試驗條件下調制最優(yōu)工作參數組合為固定輥轉速1157r/min,、調制輥單位工作長度喂入量10.84kg/(m〖DK〗·s),、調制輥間隙2.6mm,目標值最優(yōu)解為單位能耗2347.44J/kg,、莖稈破節(jié)率95.66%,、籽粒破碎率95.19%。利用青貯玉米進行了驗證試驗,,結果表明,,在最優(yōu)工作參數組合條件下,單位能耗,、莖稈破節(jié)率,、籽粒破碎率分別為2377.53J/kg、95.62%,、95.02%,,與理論優(yōu)化值相對誤差均小于1%。本研究可為飼草作物調制機械的設計及工作參數的選擇提供數據參考與技術支持,。

    Abstract:

    In order to study the influence of various factors on the forage crops conditioning performance and improve the quality of forage crops after harvest, a toothed roller conditioning test bench with adjustable space between conditioning rollers was designed. The test bench was mainly composed of conditioning roller, gap adjusting mechanism, quick changing mechanism of conditioning roller and measurement and control system, etc. The measurement and control system can collect the torque and speed information between the fixed roller and the transmission shaft in real time, and then calculate the energy consumption of the test bed. In order to test the performance of the conditioning test bench, taking the rotate speed of the fixed roller, the feeding rate of the per unit working length of the conditioning rollers and the gap of the conditioning rollers as the experimental factors, the unit energy consumption, the stem breakage rate and the grain breakage rate as the target values, a three-factor three-level response surface test with the Box-Behnken test method was carried out using forage crops. By the analysis of the test data, the quadratic regression models of the unit energy consumption, the stem breakage rate and the grain breakage rate were established, respectively, the optimal solution of the working parameters of the forage crops conditioning test bench were achieved, that was, the rotate speed of the fixed roller was 1157r/min, and the feeding rate of the per unit working length of the conditioning rollers was 10.84kg/(m〖DK〗·s), and the gap of conditioning rollers was 2.6mm. Meanwhile, the optimal solutions of the conditioning qualities of the forage crops under the optimal working parameters conditions were achieved, respectively, that was, the unit energy consumption was 2347.44J/kg, the stem breakage rate was 95.66%, and the grain breakage rate was 95.19%. Subsequently, the working parameters of the forage crops conditioning test bench were set as the optimal solution parameters of the models listed above, the confirmation tests with the forage crops were carried out. The results showed that the measurement values of the conditioning quality parameters of the forage crops under the optimal working parameters conditions were consistent with the optimization results, that was, the unit energy consumption, the stem breakage rate and the grain breakage rate of the forage crops were respectively 2377.53J/kg, 95.62% and 95.02%, the relative errors between the solution optimization values of the models and the measured values of the confirmation tests were less than 1%. The research results provided data reference and technical support for the design of forage crop conditioning machinery and the selection of working parameters.

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李法德,邢書侖,田富洋,閆銀發(fā),王瑾,宋占華.齒輥式飼草作物調制試驗臺設計與試驗[J].農業(yè)機械學報,2021,52(6):136-147. LI Fade, XING Shulun, TIAN Fuyang, YAN Yinfa, WANG Jin, SONG Zhanhua. Design and Experiment of Toothed Roller Forage Crop Conditioning Test Bench[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(6):136-147.

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  • 收稿日期:2021-03-02
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  • 在線發(fā)布日期: 2021-06-10
  • 出版日期: 2021-06-10
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