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精密光機系統(tǒng)多敏感軸裝配精度分析與裝配工藝優(yōu)化
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國家自然科學(xué)基金項目(51675527)


Assembly Accuracy Analysis and Process Optimization of Multi-sensitive Axes for Precision Optical Mechanical System
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    摘要:

    精密光機系統(tǒng)是對地,、空,、海探測與制導(dǎo)裝備中的核心部件,其光軸,、慣導(dǎo)軸,、機械軸等多敏感軸的精密裝配是影響系統(tǒng)最終性能的關(guān)鍵環(huán)節(jié)之一。以某型裝備為研究對象,,通過分析該類精密光機系統(tǒng)的裝配特點,,將多敏感軸的精密裝配問題轉(zhuǎn)換為艙體對接時的角偏問題,并進行了闡述和定義,;在此基礎(chǔ)上,,建立了多敏感軸裝配過程的角偏誤差累積模型,并推導(dǎo)了加工誤差與角偏分布之間的關(guān)系,;基于該模型對當前的直接對接法進行建模,,分析了該方法導(dǎo)致裝配一次性合格率較低的原因,并提出了一種基于裝配方向調(diào)整的逐工序優(yōu)化裝配方法,,該方法優(yōu)化了現(xiàn)有的多敏感軸精密裝配工藝,。仿真結(jié)果表明,與直接對接法相比,,所提方法能夠有效保證各敏感軸線之間的裝配精度,。

    Abstract:

    Precision optical mechanical systems are the core component in maneuver detection on land, air and sea as well as in the guidance equipment. The precision assembly of its sensitive axes, such as optical axis, inertial navigation axis and mechanical axis, is one of the key factors affecting the final performance. In order to improve the assembly efficiency and assembly performance, the precision assembly problem of multi-sensitive axes was transformed into the problem of angle variation in the process of cabin assembly by taking a certain type of equipment as a research object and analyzing its assembly characteristics of multi-sensitive axes. The definition and process were introduced detailly, and based on those, the accumulation model of angle variation was established and the relation between machining error and distribution of angle variation was derived, which can be used to analyze the assembly accuracy in the process of assembling the multi-sensitive axes. Finally, based on the established model, the direct docking method, which was mostly used in the assembly of cabin nowadays, was simulated and analyzed, and the simulation results revealed the reason of the one-time qualified rate was very low in the assembly of the certain object. It was that the assembly direction of the cabin was completely random and there was no optimization in the assembly process. Inspired by this, a kind of process optimization assembly method by adjusting the matching direction was proposed, and the precision assembly process of multi-sensitive axes was optimized. The simulation results show that comparing with the direct docking method, the proposed method can effectively ensure the assembly accuracy between the sensitive axes.

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吳偉,鄧準,尚建忠,羅自榮,曹玉君.精密光機系統(tǒng)多敏感軸裝配精度分析與裝配工藝優(yōu)化[J].農(nóng)業(yè)機械學(xué)報,2021,52(4):418-426. WU Wei, DENG Zhun, SHANG Jianzhong, LUO Zirong, CAO Yujun. Assembly Accuracy Analysis and Process Optimization of Multi-sensitive Axes for Precision Optical Mechanical System[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(4):418-426.

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  • 收稿日期:2020-12-08
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  • 在線發(fā)布日期: 2021-04-10
  • 出版日期: 2021-04-10
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