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王草收獲機(jī)滾筒破碎裝置設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701705)和現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項(xiàng)資金項(xiàng)目(CARS-34)


Design and Experiment of Roller Crushing Device of King Grass Harvester
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    摘要:

    根據(jù)王草分蘗能力強(qiáng),、生物量大、含水率高的特點(diǎn),基于王草機(jī)械化收獲的農(nóng)藝要求優(yōu)化設(shè)計(jì)了一種4排人字形滾筒破碎裝置,。通過理論分析及計(jì)算確定了破碎裝置主要結(jié)構(gòu)及參數(shù),,通過單因素試驗(yàn)與二次正交旋轉(zhuǎn)組合試驗(yàn)研究了喂入輥轉(zhuǎn)速、破碎輥轉(zhuǎn)速對(duì)莖稈破碎合格率,、平均長度的影響,,采用Design-Expert軟件對(duì)試驗(yàn)結(jié)果進(jìn)行了響應(yīng)面分析、回歸分析及目標(biāo)優(yōu)化,,得到試驗(yàn)因素與評(píng)價(jià)指標(biāo)間的回歸方程,,并獲得最佳參數(shù)組合。結(jié)果顯示:通過單因素試驗(yàn)確定喂入輥,、破碎輥的轉(zhuǎn)速范圍分別為380~480r/min,、750~950r/min;通過二次旋轉(zhuǎn)正交試驗(yàn)及目標(biāo)優(yōu)化得到最優(yōu)參數(shù)組合為:喂入輥轉(zhuǎn)速416.5r/min,、破碎輥轉(zhuǎn)速950r/min,,此時(shí)莖稈破碎合格率為98.30%、破碎莖稈平均長度為29.04mm,;臺(tái)架試驗(yàn)及整機(jī)田間收獲試驗(yàn)表明,,該裝置破碎效果均勻,莖稈破碎合格率達(dá)98%,,破碎莖稈的平均長度小于30mm,,滿足滾筒式破碎裝置設(shè)計(jì)要求。

    Abstract:

    King grass has strong tiller ability, with high stalk fiber content and high moisture content. Based on the crushing device of forage harvester, a roller crushing device suitable for harvesting king grass was designed according to the demand of harvesting. The main structure and parameters were determined through theoretical analysis. The crushing knife of the device adopted a four-row symmetrical arrangement, which could effectively reduce the fatigue damage caused by the alternating introduction. A single factor test and a combined quadratic orthogonal rotation test were designed to explore the influence of rotating speed of feeding roller and the crushing roller on the evaluation indicators: stalk crushing pass rate and average length. Response surface analysis, regression analysis and target optimization were carried out on the results by Design-Expert. Regression equations and optimal combinations of parameters between the test factors and evaluation indicators were obtained. The results of single factor test revealed that the rotating speed ranges of the feeding roller and the crushing roller were 380~480r/min and 750~950r/min, respectively. Quadratic rotation orthogonal test and target optimization obtained the optimal combination as follows: the feed roller rotating speed was 416.5r/min, the crushing roller rotating speed was 950r/min, the qualified rate of stalk crushing was 98.30%, and the average length of broken stalks was 29.04mm. The bench test verification and the field test revealed that it had a uniform crushing effect, a high pass rate of stalk crushing and the average length met the requirements, which met the design requirements of the roller crushing device.

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尤泳,王紅達(dá),郇曉龍,王德成,康琛琛,葉炳南.王草收獲機(jī)滾筒破碎裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(4):134-142. YOU Yong, WANG Hongda, HUAN Xiaolong, WANG Decheng, KANG Chenchen, YE Bingnan. Design and Experiment of Roller Crushing Device of King Grass Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(4):134-142.

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  • 收稿日期:2020-07-20
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  • 在線發(fā)布日期: 2021-04-10
  • 出版日期: 2021-04-10
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