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隨動式殘膜回收機起膜撿拾機構(gòu)設計與試驗
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兵團重大科技項目(2018AA001/02)和自治區(qū)研究生科研創(chuàng)新項目(XJ2019G119)


Design and Experiment on Collecting and Removing Device for Profile Modeling Residual Plastic Film Collector
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    摘要:

    針對隨動式殘膜回收機在撿拾地膜過程中存在的雜質(zhì)壅堵問題,,設計了一種新型起膜撿拾機構(gòu),。通過分析機構(gòu)起膜過程,確定了起膜輪輪刺高度,、起膜輪排列間距等主要結(jié)構(gòu)參數(shù),,通過分析機構(gòu)拾膜過程,確定了機具行進速度和起膜輪轉(zhuǎn)速等工作參數(shù),。以起膜輪轉(zhuǎn)速,、機具行進速度和起膜輪間距為試驗因素,以起膜率,、排雜率為響應值,,利用Design-Expert 8.0.5軟件進行回歸分析和響應面分析,得出各因素對起膜率和排雜率的影響順序由大到小均為:起膜輪轉(zhuǎn)速,、機具行進速度,、起膜輪間距,并分別建立了起膜率,、排雜率與起膜輪轉(zhuǎn)速,、機具行進速度,、起膜輪間距的三元二次回歸模型。采用非線性優(yōu)化計算方法進行優(yōu)化計算,,結(jié)果表明:當起膜輪轉(zhuǎn)速為26.2r/min,、機具行進速度為1.23m/s、起膜輪間距為139.95mm時,,起膜率理論值為91.49%,,排雜率理論值為92.92%。在起膜撿拾機構(gòu)參數(shù)最優(yōu)組合下的田間試驗表明,,起膜率均值為90.45%,,排雜率均值為91.30%。

    Abstract:

    It is well known that mulch technology can effectively improve crop yield, but residual mulch will also damage soil structure and cause agricultural pollution. At present, China has developed a variety of residual film recycling machine to solve this problem. Aiming at the problem of impurities congestion in the process of picking up plastic film with the following film recycling machine, a new film picking up mechanism was designed based on the existing types of film recycling machine. The main structural parameters of the height of the working rod of wheel to remove impurities and the spacing of wheel to remove impurities were determined by analyzing the separation process of membrane soil in the mechanism,,and through the analysis of the process of picking up the mulch film, the travel speed of the machine and the rotation speed of wheel to remove impurities were determined. The rotating speed of the wheel to remove impurities, the moving speed of the machine and the spacing of the wheel to remove impurities were determined as the main factors of the test. The ratio of membrane to soil separation and the ratio of impurities removal were taken as the response values. Design-Expert 8.0.5 was used for regression analysis and response surface analysis, and the influence of various factors on the membrane soil separation ratio and the impurity removal ratio was determined by using this method. The results showed that the degree of influence on the separation ratio of mulched soil and the ratio of impurities discharged both were the rotating speed of the wheel to remove impurities, the moving speed of the machine and the spacing of the wheel to remove impurities. Moreover, a ternary quadratic regression model was established, which contained these factors. The nonlinear optimization method was used to optimize the parameters of the mechanism, the results showed that when the rotating speed of the wheel to remove impurities was 26.2r/min, the moving speed of the machine was 1.23m/s and the spacing of the wheel to remove impurities was 139.95mm that the maximum theoretical value of membrane soil separation ratio was 91.49%, and the maximum theoretical value of impurity removal ratio was 92.92%.

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王昭宇,陳學庚,顏利民,蔣德莉,王明恩.隨動式殘膜回收機起膜撿拾機構(gòu)設計與試驗[J].農(nóng)業(yè)機械學報,2021,52(4):80-90. WANG Zhaoyu, CHEN Xuegeng, YAN Limin, JIANG Deli, WANG Ming’en. Design and Experiment on Collecting and Removing Device for Profile Modeling Residual Plastic Film Collector[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(4):80-90.

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  • 收稿日期:2020-06-22
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  • 在線發(fā)布日期: 2021-04-10
  • 出版日期: 2021-04-10
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