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攪拌式高精度恒溫槽設(shè)計(jì)與試驗(yàn)
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山東省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2019GNC106120),、山東省農(nóng)業(yè)重大應(yīng)用技術(shù)創(chuàng)新項(xiàng)目(SD2019NJ011)和泰安高新區(qū)加快科技成果轉(zhuǎn)化促進(jìn)新動(dòng)能培育計(jì)劃項(xiàng)目(KJDN202014)


Design and Test of High Precision Thermostat
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    根據(jù)高精度溫度計(jì)量器具檢定和校準(zhǔn)需求,,設(shè)計(jì)了一種攪拌式高精度恒溫槽。在結(jié)構(gòu)上,,優(yōu)化恒溫槽內(nèi)筒結(jié)構(gòu),,內(nèi)筒采用上攪拌式結(jié)構(gòu),攪拌腔和工作腔分開,由上下連通結(jié)構(gòu)連為一體,,設(shè)計(jì)了整流格柵和工作介質(zhì)循環(huán)系統(tǒng),,確保筒內(nèi)工作介質(zhì)循環(huán)和熱交換的穩(wěn)定進(jìn)行,提高了溫場(chǎng)分布的均勻性和穩(wěn)定性,。在溫度控制上,,采用增量式PID(Proportion integration differentiation)算法,利用粒子群算法自整定PID系數(shù),,通過閉環(huán)負(fù)反饋PID結(jié)構(gòu)實(shí)現(xiàn)恒溫槽溫度精確控制,。利用自主研發(fā)的軟件對(duì)恒溫槽性能進(jìn)行測(cè)試,結(jié)果表明,,設(shè)計(jì)的恒溫槽能夠?qū)崿F(xiàn)快速降溫和升溫過程,,-10℃時(shí)溫場(chǎng)穩(wěn)定性為0.0011℃/min,工作腔中的上水平面最大溫差僅為0.0034℃,,下水平面最大溫差為0.0020℃,,內(nèi)筒工作腔最大溫差為0.0034℃,整個(gè)系統(tǒng)自動(dòng)化程度高,、控溫穩(wěn)定,,符合國家規(guī)定的標(biāo)準(zhǔn)要求。

    Abstract:

    In order to meet the needs of verification and calibration of high-precision temperature measuring instruments, a high-precision thermostatic bath was designed. In terms of structural design, the inner cylinder structure of the thermostatic bath was optimized. The inner cylinder adopted an upper stirring structure, and the stirring chamber and the working chamber were separated. The upper and lower connecting structures were connected as a whole, and the rectifying grid and the working medium circulation system were designed to ensure the stable circulation and heat exchange of the working medium in the cylinder, and improve the uniformity and stability of the temperature field distribution. In the temperature control algorithm, the incremental proportion integration differentiation (PID) algorithm was used, the PID coefficients were self-tuning by the particle swarm algorithm, and the closed-loop negative feedback PID structure was used to achieve precise temperature control of the constant temperature bath. The selfdeveloped software was used to test the performance of the constant temperature bath. The test results showed that the designed constant temperature bath can realize a rapid cooling and heating process, and the temperature field stability at -10℃ was 0.0011℃/min, and the maximum temperature difference at the upper level in the working cavity was only 0.0034℃, the maximum temperature difference in the lower horizontal plane was 0.0020℃, and the maximum temperature difference in the inner cylinder working chamber was 0.0034℃. The entire system had a high degree of automation, stable temperature control, and can meet the national performance requirements.

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張開興,李科,張開峰,徐震震,許方鵬,劉賢喜.攪拌式高精度恒溫槽設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(3):418-426. ZHANG Kaixing, LI Ke, ZHANG Kaifeng, XU Zhenzhen, XU Fangpeng, LIU Xianxi. Design and Test of High Precision Thermostat[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(3):418-426.

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  • 收稿日期:2020-05-13
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  • 在線發(fā)布日期: 2021-03-10
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