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自適應(yīng)仿形甘薯削皮機(jī)優(yōu)化設(shè)計(jì)與試驗(yàn)
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浙江省科技計(jì)劃項(xiàng)目(2020C26001)


Optimization Design and Experiment of Auto-adaptive Profiling Sweet Potato Peeler
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    摘要:

    針對(duì)甘薯人工削皮勞動(dòng)強(qiáng)度大、效率低,傳統(tǒng)去皮方式污染嚴(yán)重等問題,基于甘薯的物理特征,,設(shè)計(jì)了一種柔性自適應(yīng)仿形甘薯削皮機(jī)。為確保甘薯削皮厚度的一致性與削皮作業(yè)的穩(wěn)定性,,首先對(duì)甘薯削皮過程進(jìn)行理論分析,,確定了影響仿形削皮性能的關(guān)鍵部件結(jié)構(gòu)參數(shù)及取值范圍,以仿形限位球半徑,、仿形力,、電缸與卡爪轉(zhuǎn)速比為試驗(yàn)因素,以甘薯削皮厚度均勻性為響應(yīng)值,,利用Design-Expert 8.0.6軟件采用BBD法設(shè)計(jì)三因素三水平試驗(yàn),,建立了各因素與甘薯削皮厚度均勻性的回歸數(shù)學(xué)模型,分析了影響削皮性能的主要原因,。結(jié)果表明,,各因素對(duì)甘薯削皮厚度均勻性影響的主次順序?yàn)椋悍滦瘟Α⒎滦蜗尬磺虬霃?、電缸與卡爪轉(zhuǎn)速比,;最佳參數(shù)組合為仿形力68.1N、仿形限位球半徑28.1mm,、電缸與卡爪轉(zhuǎn)速比0.95,。甘薯削皮性能驗(yàn)證試驗(yàn)表明,在優(yōu)化后的工作參數(shù)下,,該甘薯削皮機(jī)削皮效果較好,,平均每個(gè)甘薯削皮時(shí)間為10s,,工作效率達(dá)360個(gè)/h,滿足甘薯削皮的工業(yè)化加工需求,。

    Abstract:

    Aiming at the problems of high intensity and low efficiency of manual peeling of sweet potato, a technological scheme for adaptive cutter mechanism peeling of sweet potato was proposed based on the analysis of the shape characteristic of sweet potato. To ensure the consistency of sweet potato cutting thickness and the stability of peeling operation,,firstly, a theoretical analysis of the sweet potato peeling process was carried out, and the structural parameters and value ranges of key components that affected the peeling performance were determined. For further study of the improved working performance of mechanism peeling for sweet potato, the Box-Behnken experimental design with three factors and three levels was performed, parameters such as radius of profiling ball, profiling force and rotational speed ratio of electric cylinder and jaw were selected as independent variables, which would influence the thickness uniformity of sweet potato peeling. The mathematical model was established, and the main reasons that affected peeling performance were analyzed as well. The test results showed that effects orders of three parameters on the sweet potato obvious rate from primary to secondary were as follows: profiling force, roller ball size, profiling force and rotational speed ratio of electric cylinder and jaw. The optimal working parameters were forward profiling force of 68.1N and radius of profiling ball of 28.1mm and rotational speed ratio of electric cylinder and jaw of 0.95. Confirmatory tests showed that the sweet potato peeling machine had a better peeling effect,the average peeling time of single sweet potato was 10s, the working efficiency was 360 pieces/h, which can meet the design requirements of the sweet potato mechanical peeling with the optimized working parameters.

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俞國(guó)紅,鄭航,薛向磊.自適應(yīng)仿形甘薯削皮機(jī)優(yōu)化設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(3):135-142. YU Guohong, ZHENG Hang, XUE Xianglei. Optimization Design and Experiment of Auto-adaptive Profiling Sweet Potato Peeler[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(3):135-142.

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  • 收稿日期:2020-11-17
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  • 在線發(fā)布日期: 2021-03-10
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