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小型組合式王草鍘切打漿機優(yōu)化設(shè)計與試驗
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現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項資金項目(CARS-34)和國家重點研發(fā)計劃項目(2016YFD0701705)


Optimization Design and Experiment on Small Cutting and Beating Machine of King Grass
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    摘要:

    針對缺少適合家庭農(nóng)戶使用的王草專用鍘切打漿機械問題,,設(shè)計了一種小型組合式王草鍘切打漿機,,該機通過更換部件可進行王草的鍘切、打漿加工,。在現(xiàn)有研究的基礎(chǔ)上,,分析了輕簡化王草鍘切和打漿工藝,設(shè)計優(yōu)化了喂入裝置,、鍘切動刀和拋送板等關(guān)鍵部件,;利用ANSYS/LSDYNA軟件對鍘切機構(gòu)切割過程進行計算機仿真,通過正交試驗確定影響切割功耗的主次因素依次為切刀類型,、動定刀間隙,、定刀高度,最優(yōu)水平組合為:鍘切機構(gòu)選取缺口圓弧切刀,、動定刀間隙2mm,、定刀高度23mm;通過試制試驗樣機,,并進行王草打漿優(yōu)化試驗,,確定打漿工藝最佳結(jié)構(gòu)及工作參數(shù)為:主軸轉(zhuǎn)速1400r/min、王草破碎方式采用標(biāo)準(zhǔn)錘片與齒板破碎式,、漿料排料方式采用圓孔凹板式,。在試驗的基礎(chǔ)上對小型王草鍘切打漿機進行改進,改進后的整機性能試驗表明,,王草鍘切的純工作時間生產(chǎn)率為545kg/h,,標(biāo)準(zhǔn)草長率為86%,打漿純工作時間生產(chǎn)率為150kg/h,,漿料中長草質(zhì)量分數(shù)為9.1%,。

    Abstract:

    In order to solve the problem of lack of special cutting and beating machinery for King grass, the integrated process of King grass cutting and beating was studied, and a small combined King grass cutting and beating machine for family farmers was designed, which met the diversified requirements of King grass processing, and improved the quality of King grass cutting and beating machine working performance. Through theoretical analysis, the structure design and parameter calculation of the key parts such as feeding device, cutter and throwing board were completed. The cutting process of cutter mechanism was simulated by ANSYS/LS-DYNA. According to the orthogonal test, the main and secondary factors affecting cutting power consumption were cutter type, clearance between moving and fixed cutter, fixed cutter height. The notched circular cutter was selected, the clearance between moving and fixed cutter was 2mm, and the height of fixed cutter was 23mm. Through the processing of the prototype and the optimization test of King grass beating, the optimal structure and working parameters of beating process were determined as the spindle speed of 1400r/min, the King grass crushing mode was standard hammer and toothed plate crushing, and the slurry discharge structure was round hole concave plate. On the basis of experimental research, the small King grass chopping and beating machine was improved. The results of the improved performance test showed that the pure working time productivity of King grass cutting was 545kg/h, and the standard grass length rate was 86%;the pure working time productivity of beating was 150kg/h, and the long grass content in pulp was 9.1%.

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郇曉龍,尤泳,王德成,張永祿,馬文鵬,惠云婷.小型組合式王草鍘切打漿機優(yōu)化設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2021,52(3):117-126. HUAN Xiaolong, YOU Yong, WANG Decheng, ZHANG Yonglu, MA Wenpeng, HUI Yunting. Optimization Design and Experiment on Small Cutting and Beating Machine of King Grass[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(3):117-126.

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  • 收稿日期:2020-11-20
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  • 在線發(fā)布日期: 2021-03-10
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