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基于逆向工程的攪漿刀作業(yè)性能界定與關(guān)鍵設(shè)計(jì)參數(shù)研究
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江蘇省農(nóng)業(yè)科技自主創(chuàng)新項(xiàng)目(CX(17)1002)、江蘇省蘇北科技專項(xiàng)(ZL-LYG2017008)和國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0300900)


Performance and Design Parameter Definition on Puddling Knife Using Reverse Engineering
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    摘要:

    水田攪漿是基于稻作制度的獨(dú)立機(jī)械化作業(yè)環(huán)節(jié),,攪漿刀是進(jìn)行攪漿農(nóng)藝處理的專用刀具,,但目前缺乏針對攪漿的農(nóng)藝界定及攪漿刀專用設(shè)計(jì)參數(shù)研究。本文利用逆向工程技術(shù)獲取攪漿刀的關(guān)鍵幾何參數(shù),,并對攪漿作業(yè)和攪漿刀的設(shè)計(jì)方法進(jìn)行定義,。通過與常規(guī)旋耕刀(R245)進(jìn)行分析對比提出攪漿刀的專用設(shè)計(jì)參數(shù),進(jìn)而通過田間試驗(yàn)進(jìn)一步探討攪漿刀的設(shè)計(jì)方法,。結(jié)果表明,,攪漿刀的楔面入土效應(yīng)是保障其水田攪漿性能的關(guān)鍵,該效應(yīng)所對應(yīng)的攪漿刀設(shè)計(jì)參數(shù)被定義為側(cè)切刃楔角,,側(cè)切刃楔角與側(cè)切刃刀面寬度2個(gè)關(guān)鍵設(shè)計(jì)參數(shù)決定了攪漿刀入土過程的側(cè)向攪漿作業(yè)強(qiáng)度,。與R245旋耕刀相比,側(cè)切刃楔角是攪漿刀設(shè)計(jì)的顯著特點(diǎn),,攪漿刀的側(cè)切刃靜態(tài)楔角高于動態(tài)楔角,,而R245的側(cè)切刀面是一平直刀面(楔角為0°),在正切刃區(qū)域,,攪漿刀與旋耕刀的楔角變化基本〖JP3〗一致,?;谔镩g土壤條件的原位臺架試驗(yàn)進(jìn)一步證明了攪漿刀專用設(shè)計(jì)參數(shù)對保障起漿,、水田埋草等性能的優(yōu)越性。

    Abstract:

    Evolution of agronomic practices has led to the classification of paddy production machines. Specialized machineries also imply differences of functional performance among different types of soil engaging tools. Each class of rotatory tiller knives thus needs to be developed with its specific optimized designs. Puddling is an independent mechanized field operation. Puddling knife has been well evolved from long history of paddy production and industry development. However, proper definition on mechanized puddling and the design theory for puddling knife is lacking. An inverse engineering approach was adopted to quantify the geometric parameters of a market available puddling knife. Puddling operation and the design principle for puddling knife was defined. A rotary tiller knife (modeled R245) was used for comparison purpose and a field experiment was conducted to illustrate functional performances of the puddling knife. Results showed that rank intrusion effect was a key factor guaranteeing the functionality of puddling. Therefore, the key parameter of puddling knife design was defined as side blade rank angle. It was the integrated effect of the side blade rank angle and the side blade width that determined the puddling performance of the knife. Compared with R245, the puddling knife was featured with its side blade rank angle, which static value was higher than the dynamic value. While the R245 had a flattened side blade (i.e. 0° of rank angle). In the front blade section, both the puddling knife and the rotary tiller knife had a similar geometry. Field experiment further proved an improved performance of the puddling knife as compared with R245, either in puddling quality and straw burial. The result also implied the need to apply inverse engineering tools for the design of all other types of soil engaging tools.

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丁啟朔,呂緒敏,孫克潤,李毅念,何瑞銀,汪小旵.基于逆向工程的攪漿刀作業(yè)性能界定與關(guān)鍵設(shè)計(jì)參數(shù)研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(3):68-74. DING Qishuo, Lü Xumin, SUN Kerun, LI Yinian, HE Ruiyin, WANG Xiaochan. Performance and Design Parameter Definition on Puddling Knife Using Reverse Engineering[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(3):68-74.

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  • 收稿日期:2020-05-02
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  • 在線發(fā)布日期: 2021-03-10
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