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內(nèi)嚙合行星輪柱塞式生物質(zhì)環(huán)模成型機(jī)設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(51766016,、51666016、31960365)和內(nèi)蒙古自治區(qū)高等學(xué)??茖W(xué)研究項(xiàng)目(NJZY20045)


Design and Experiment of Epicyclic Train Structured Biomass Ring-die Briquetting Machine with Plunger Roller
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    摘要:

    針對(duì)傳統(tǒng)環(huán)模生物質(zhì)成型機(jī)能耗高,、磨損嚴(yán)重的問(wèn)題,提出了一種環(huán)模生物質(zhì)致密成型方法,,并設(shè)計(jì)了內(nèi)嚙合行星輪柱塞式生物質(zhì)環(huán)模成型機(jī)樣機(jī),。該樣機(jī)通過(guò)壓輥軸上柱塞凸模與環(huán)模體上成型孔之間的類齒輪嚙合運(yùn)動(dòng),實(shí)現(xiàn)柱塞凸模對(duì)環(huán)模體成型孔內(nèi)物料的擠壓壓縮,,使松散物料形成一定密度的顆粒狀物料,。為適應(yīng)不同的生物質(zhì)物料,環(huán)模體成型孔的長(zhǎng)徑比可以進(jìn)行調(diào)整,。以顆粒度為1~3mm的木屑為物料,,在物料含水率為15%、壓輥軸轉(zhuǎn)速為60r/min,、室溫條件下進(jìn)行了試驗(yàn),。結(jié)果表明:內(nèi)嚙合行星輪柱塞式環(huán)模生物質(zhì)成型方法可行,該樣機(jī)生產(chǎn)率為115kg/h,、顆粒成型率96.2%,、成型密度1.05g/cm3,、機(jī)械耐久性指數(shù)97.5%、能耗約為45kW·h/t,,各項(xiàng)指標(biāo)均達(dá)到設(shè)計(jì)要求,;比其他同規(guī)格傳統(tǒng)環(huán)模成型機(jī)能耗降低了25.4%,比螺旋擠壓成型機(jī)能耗降低了50%,;樣機(jī)關(guān)鍵部件磨損降低,使用壽命得到提高,。

    Abstract:

    Targeting on the problems of high energy consumption and severe abrasion for conventional ringdie briquetting machine, a new method was put forward to densify the biomass materials and also a prototype machine of epicyclic gear train structured ringdie briquetting machine with plunger roller was designed. The prototype machine can effectively compress loose materials into pellets of certain density through pressing movement of plungers of roller into the forming channels of ringdie, which altogether resemble a mating pair of gears: the plungers of roller fitting into the channels of ringdie as a pair of gears meshing with each other. For a good adjustment to diverse biomass materials, the ratio of length to diameter of forming channels can be altered. Experiments were conducted upon the prototype machine with materials (sawdust) of particle size of 1~3mm and 15% of moisture content at room temperature and 60r/min of roller rotational speed. The test results with productivity of 115kg/h, briquetting rate of 962%, bulk density of 1.05g/cm3, mechanical durability of 97.5% and an overall power consumption of 45kW〖DK〗·h/t all met the design requirements and hence the machine was proved to be satisfactorily workable,,and at the same time, the energy consumption was reduced by 25.4% compared with that of the common ringdie press with similar specifications,while a 50% reduction of energy consumption was observed compared with the screw extrusion type briquetting machine. Furthermore, the wear of key components were considerably diminished and thus prolonged service life could be affirmatively expected. The biomass briquetting method can strongly support as a reference for the optimization of design and application of ringdie briquetting machine. 

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德雪紅,吳桂芳,李南丁,張建超,郭文斌,李震.內(nèi)嚙合行星輪柱塞式生物質(zhì)環(huán)模成型機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(10):379-386. DE Xuehong, WU Guifang, LI Nanding, ZHANG Jianchao, GUO Wenbin, LI Zhen. Design and Experiment of Epicyclic Train Structured Biomass Ring-die Briquetting Machine with Plunger Roller[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):379-386.

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  • 收稿日期:2020-07-10
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  • 在線發(fā)布日期: 2020-10-10
  • 出版日期: 2020-10-10
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