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小型方捆機(jī)草捆動(dòng)態(tài)稱量系統(tǒng)設(shè)計(jì)與試驗(yàn)
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北京市農(nóng)林科學(xué)院創(chuàng)新能力建設(shè)專項(xiàng)(KJCX20200416)、現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項(xiàng)資金項(xiàng)目(CARS-03)和2020年度農(nóng)機(jī)北斗導(dǎo)航與智能測(cè)控北京市工程實(shí)驗(yàn)室建設(shè)項(xiàng)目(PT2020-22)


Design and Experiment of Dynamic Weighing System for Small Square Baler
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    摘要:

    針對(duì)小方捆機(jī)作業(yè)過(guò)程中草捆連續(xù),、單捆動(dòng)態(tài)分離稱量難,、撿拾器升降頻繁、地面起伏大等問(wèn)題,,基于多傳感器融合技術(shù)設(shè)計(jì)了一套方捆機(jī)草捆動(dòng)態(tài)稱量系統(tǒng),。提出了一種草捆動(dòng)態(tài)分離、識(shí)別方法,,構(gòu)建了基于稱量臺(tái)實(shí)時(shí)下壓力和俯仰角的雙參數(shù)草捆動(dòng)態(tài)稱量系統(tǒng),,實(shí)現(xiàn)了單草捆動(dòng)態(tài)獨(dú)立稱量。該系統(tǒng)由機(jī)械部分,、傳感器部分,、數(shù)據(jù)采集模塊、衛(wèi)星定位模塊,、顯示終端及上位機(jī)軟件組成,,傳感器部分包括4個(gè)壓力式稱量傳感器、稱量臺(tái)俯仰角傳感器和草捆狀態(tài)識(shí)別傳感器,。系統(tǒng)可以實(shí)時(shí)顯示稱量臺(tái)下壓力,、稱量臺(tái)俯仰角、草捆質(zhì)量,、草捆狀態(tài)和經(jīng)緯度等信息,。進(jìn)行了草捆動(dòng)態(tài)稱量系統(tǒng)性能試驗(yàn),結(jié)果表明,,靜態(tài)模式下系統(tǒng)的草捆質(zhì)量預(yù)測(cè)值最大相對(duì)誤差為0.38%,;動(dòng)態(tài)模式下草捆質(zhì)量預(yù)測(cè)值和真實(shí)值決定系數(shù)R2達(dá)到0.996,系統(tǒng)預(yù)測(cè)的相對(duì)誤差為-4.40%~4.30%,。說(shuō)明系統(tǒng)具有較高的準(zhǔn)確性及較好的魯棒性,,滿足田間草捆稱量的實(shí)際需要,為打捆機(jī)作業(yè)質(zhì)量評(píng)價(jià)提供了一種快速測(cè)量手段,。

    Abstract:

    Aiming at the problems in the operation of small square baling machine, such as baling continuous, difficult dynamic separating and weighing a single bale, frequently rising and lifting of pickup, and ground up and down, a dynamic weighing system of square baling machine was designed based on multisensor fusion technology. A dynamic separation and identification method of bales was proposed by changing the track. A dynamic weighing system of straw bale based on realtime downforce and pitch angle of weighing platform was established. As a result, the dynamic independent weighing of single straw bale was realized. The system included mechanical part, sensor part, data acquisition module, satellite positioning module, display terminal and upper computer software. The sensor part includes four pressuretype weighing sensors, the tilt angle sensor of the weighing platform and the straw bale status identification sensor. The system could display realtime information such as pressure under weighing platform, pitch angle of weighing platform, bale weight, bale status, longitude and latitude, etc. In June 2020, the performance test of straw bale dynamic weighing system was carried out in Xiaotangshan National Precision Agriculture Research Base in Changping District, Beijing City. The results showed that the maximum relative error of the predicted bale weight in the static mode was 0.38%. In the dynamic mode, the R2 of the predicted bale weight and the true value reached 0.996, and the relative error range of the system predicted weight was -4.40%~4.30%. The results showed that the system had excellent accuracy and robustness, and the system could satisfy the practical needs of weighing grass bales in the field. The system provided a fast measurement method for the operation quality evaluation of baler.

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張安琪,孟志軍,陳立平,武廣偉,叢岳,安曉飛.小型方捆機(jī)草捆動(dòng)態(tài)稱量系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(10):170-175,185. ZHANG Anqi, MENG Zhijun, CHEN Liping, WU Guangwei, CONG Yue, AN Xiaofei. Design and Experiment of Dynamic Weighing System for Small Square Baler[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):170-175,185.

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  • 收稿日期:2020-07-22
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  • 在線發(fā)布日期: 2020-10-10
  • 出版日期: 2020-10-10
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