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基于離散元的稻板田旋耕功耗預測模型研究
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公益性行業(yè)(農(nóng)業(yè))科研專項(201503136),、國家重點研發(fā)計劃項目(2017YFD0301303)和國家自然科學基金項目(51605182)


Prediction Model of Rotary Tillage Power Consumption in Paddy Stubble Field Based on Discrete Element Method
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    摘要:

    針對旋埋刀輥在對長江中下游稻板田耕作時存在的高功耗問題,基于離散元方法構(gòu)建稻板田旋耕功耗預測模型,,以輔助旋埋刀輥功耗檢測,。連續(xù)3年對稻板田土壤含水率的進行監(jiān)測,發(fā)現(xiàn)土壤含水率與其塑限接近,,說明稻板田土壤塑性較差,,結(jié)合土壤受載后的形變及破壞特點,最終選定HertzMindlin with Bonding顆粒接觸模型表征稻板田土壤的粘結(jié)和破壞情況,。根據(jù)旋耕作業(yè)形式的特殊性和旋埋刀輥的結(jié)構(gòu)特點,,沿幅寬方向縮小旋埋刀輥的尺度,在旋耕測試平臺的輔助下,,完成標定參照試驗,。利用離散元軟件建立旋耕作業(yè)模型,進行等步長爬坡試驗,,通過步階次序建立接觸參數(shù)與功耗指標之間的函數(shù)關(guān)系,代入標定參照試驗功耗值,,最終確定稻板田旋耕功耗預測模型的接觸參數(shù)取值,,完成模型的構(gòu)建。為進一步驗證該模型的適用性,,在不同作業(yè)工況下對通用刀輥和旋埋刀輥進行誤差對比試驗,,結(jié)果顯示,,預測誤差范圍為3.63%~9.48%,均值為6.65%,,結(jié)合方差分析說明,,稻板田旋耕功耗預測模型適用于不同旋耕刀輥及工況下的功耗預測。還原刀輥真實尺度的田間試驗功耗預測誤差范圍為2.50%~12.81%,,均值為7.28%,,刀輥結(jié)構(gòu)在縮放過程誤差變化較小,說明模型能夠準確反映旋埋刀輥在稻板田作業(yè)的功耗情況,。

    Abstract:

    The rotary burying blade roller is suitable for soil cultivation and straw returning in paddy stubble field in the middle and lower reaches of the Yangtze River, but the power consumption is too high. Because of the complex interaction mechanism of the structure parameters of blade roller, the high cost of trial production, the short suitable cultivation period of farmland and the long test period cycle, it is impractical to optimize the design of the cutter roller simply by the field test method. Based on the discrete element method, a prediction model of rotary tillage power consumption the paddy stubble field was constructed to assist the detection of power consumption of the rotary burying blade roller. According to the monitoring of soil moisture content in the paddy stubble field for three consecutive years, it was found that the soil moisture content was close to its plastic limit, which indicated that the soil plasticity in the paddy stubble field was poor. Combined with the form of soil damage, HertzMindlin with Bonding particle contact model was selected to characterize the adhesion and damage of the soil in the paddy stubble field. In view of the particularity of rotary tillage operation and the structural characteristics of the rotary burying blade roller, the scale of the blade roller was reduced along the width direction, and the calibration reference test was completed with the help of rotary tillage test platform. In the discrete element software, the model of rotary tillage was established, and the functional relationship between contact parameters and power consumption index was established through the equal step climbing test. Combined with the power consumption value of calibration reference test, the contact parameter value of the rotary tillage power consumption prediction model in the paddy stubble field was finally determined, and the model was established. In order to further verify the applicability of the model, the error comparison test was carried out on the universal blade roller and the rotary burying blade roller under different working conditions. The results showed that the average prediction error was 6.65%, and the range was between 3.63% and 9.48%. Combined with variance analysis, the prediction model of rotary cultivation power consumption in paddy stubble field was suitable for the prediction of power consumption under different rotary cultivation blade roller and working conditions. The average error of power consumption prediction of the real scale field test of reduction roller was 7.28%, and the range was between 2.50% and 12.81%. In the process of scaling, the error of the roller structure was changed little, which showed that the model could be used in the field test.

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祝英豪,夏俊芳,曾榮,鄭侃,杜俊,劉政源.基于離散元的稻板田旋耕功耗預測模型研究[J].農(nóng)業(yè)機械學報,2020,51(10):42-50. ZHU Yinghao, XIA Junfang, ZENG Rong, ZHENG Kan, DU Jun, LIU Zhengyuan. Prediction Model of Rotary Tillage Power Consumption in Paddy Stubble Field Based on Discrete Element Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):42-50.

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  • 收稿日期:2020-01-02
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  • 在線發(fā)布日期: 2020-10-10
  • 出版日期: 2020-10-10
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