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縱橫刀組協(xié)同式馬鈴薯種薯切塊裝置設計與試驗
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國家重點研發(fā)計劃項目(2017YFD0700705、2016YFD0701600),、現(xiàn)代農業(yè)產業(yè)技術體系建設專項(CARS-09-P23)和黑龍江省馬鈴薯產業(yè)技術協(xié)同創(chuàng)新推廣體系項目


Design and Test of Seed Potato Cutting Device with Vertical and Horizontal Knife Group
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    摘要:

    針對馬鈴薯種薯切塊機械化程度低的問題,,設計了一種縱橫刀組協(xié)同式馬鈴薯種薯切塊裝置,對其關鍵部件進行設計,,通過對馬鈴薯種薯切割過程的力學分析,、運動學分析和能量學分析,建立了切種能量的數(shù)學模型,,確定了影響馬鈴薯切種效果的主要因素。以切種效率,、切種合格率為評價指標,,以圓盤刀半徑、輸送輥與圓盤刀垂直中心距,、圓盤刀軸轉速和夾持輥軸轉速為試驗因素,,進行了四因素四水平正交試驗,。對正交試驗結果進行方差和極差分析,結果表明:當圓盤刀半徑為180mm,、輸送輥與圓盤刀垂直中心距為190mm,、圓盤刀軸轉速為115r/min、夾持輥軸轉速為56r/min時,,切種效率為74.5kg/min,,切種合格率為98.8%,滿足馬鈴薯切種作業(yè)要求,。

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    Aiming at the low degree of mechanization of seed potato cutting, and the existing potato cutting machines have problems such as poor seed cutting uniformity, low seed cutting efficiency and low integration of machinery, a seed potato cutting device was designed, and its key components were analyzed and designed. Through the mechanical analysis, kinematic analysis and energy analysis methods of seed potato cutting process, a mathematical model of seed energy was established, and the impact was determined. The main factors of potato cutting effect were the radius of disc knife, vertical center distance between conveying roller and disc knife, rotation speed of disc knife and rotation speed of clamping roller. Using the cutting efficiency as the evaluation index, the fourfactor fourhorizontal orthogonal test was carried out with the radius of disc knife, vertical center distance between conveying roller and disc knife, rotating speed of disc cutter shaft, and rotating speed of clamping roller shaft as test factors. Analysis of variance and range difference showed that when the radius of the disc knife was 180mm, the vertical center distance between conveying roller and disc knife was 190mm, the rotating speed of disc cutter shaft was 115r/min, and the rotating speed of clamping roller shaft was 56r/min, the seed was cut. The efficiency was 74.5kg/min, the qualified rate of seed cutting was 98.8%, and the results of comparison verification test and optimization test were basically the same, which met the seed potato cutting operation requirements.

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呂金慶,楊曉涵,李紫輝,李季成,劉中原.縱橫刀組協(xié)同式馬鈴薯種薯切塊裝置設計與試驗[J].農業(yè)機械學報,2020,51(8):89-97. LV Jinqing, YANG Xiaohan, LI Zihui, LI Jicheng, LIU Zhongyuan. Design and Test of Seed Potato Cutting Device with Vertical and Horizontal Knife Group[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(8):89-97.

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  • 收稿日期:2020-03-12
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  • 在線發(fā)布日期: 2020-08-10
  • 出版日期: 2020-08-10
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