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氣流輸送播種機(jī)壓電式流量傳感器設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0700103)和江蘇省現(xiàn)代農(nóng)業(yè)裝備與技術(shù)協(xié)同創(chuàng)新中心項(xiàng)目(4091600023)


Design and Test of Piezoelectric Flow Sensor for Pneumatic Seeder
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    摘要:

    為實(shí)現(xiàn)氣流輸送播種機(jī)播種質(zhì)量的快速準(zhǔn)確檢測(cè),設(shè)計(jì)了一種基于壓電陶瓷的弧形陣列式播種流量傳感器,。在分析氣流分配器出種口種子運(yùn)動(dòng)特性的基礎(chǔ)上,,對(duì)感知單元布局及傳感器整體結(jié)構(gòu)進(jìn)行了優(yōu)化設(shè)計(jì);通過(guò)不同條件下種子碰撞試驗(yàn),,確定了感知單元的材料和結(jié)構(gòu)尺寸,;設(shè)計(jì)了信號(hào)調(diào)理電路與脈沖計(jì)數(shù)電路,,實(shí)現(xiàn)了種子在線計(jì)量,并通過(guò)CAN通信實(shí)時(shí)發(fā)送,。利用氣流輸送播種試驗(yàn)臺(tái)架,,分析了氣流壓力及排種量對(duì)傳感器檢測(cè)精度的影響,在正常工作氣壓范圍內(nèi),,檢測(cè)誤差與氣流壓力近似滿(mǎn)足線性關(guān)系,,進(jìn)一步提出了傳感器檢測(cè)的校準(zhǔn)模型,并進(jìn)行了臺(tái)架試驗(yàn)驗(yàn)證,。結(jié)果表明:在推薦工作參數(shù)條件下,,即氣壓為166Pa、排種量低于170粒/s時(shí),,校準(zhǔn)后傳感器的檢測(cè)誤差在5%以?xún)?nèi),,且傳感器對(duì)堵塞故障報(bào)警準(zhǔn)確率達(dá)100%。該傳感器能夠有效地監(jiān)測(cè)氣流輸送播種機(jī)的排種性能,,有助于提高播種作業(yè)質(zhì)量,。

    Abstract:

    Seed flow during sowing will affect the quality of sowing, which will seriously affect yield when blockage occurs. In order to realize the fast and accurate detection of the seeding quality of the airflow conveying seeder, an arc array seeding flow sensor based on piezoelectric ceramics was designed. Based on the analysis of the seed movement characteristics of the airflow distributor outlet, the sensing unit layout and the overall structure of the sensor were optimally designed; the seed collision experiments under different conditions were used to determine the structural size and material of the sensing unit; a signal conditioning circuit and a pulse counting circuit were designed to realize the online measurement of seeds and realtime transmission through CAN communication. The effect of airflow pressure and metering quantity on the detection accuracy of the sensor was analyzed using the airflow seeding test bench. In the normal working pressure range, the detection error and air pressure approximately met the linear relationship. Based on this, a calibration model for sensor detection was further proposed and bench verification was performed. The test results showed that the maximum detection error of the sensor was within 5% when the air pressure was 166Pa and the seeding rate was less than 170 seeds/s under the recommended operating parameters, and the accuracy rate of the sensors alarm for blockage failure can reach 100%. The system can effectively monitor the seeding performance of the airflow conveying seeder, which can help to improve the quality of seeding operations.

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趙博,樊學(xué)謙,周利明,李陽(yáng),車(chē)宇,牛康.氣流輸送播種機(jī)壓電式流量傳感器設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(8):55-61. ZHAO Bo, FAN Xueqian, ZHOU Liming, LI Yang, CHE Yu, NIU Kan. Design and Test of Piezoelectric Flow Sensor for Pneumatic Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(8):55-61.

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  • 收稿日期:2019-12-19
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  • 在線發(fā)布日期: 2020-08-10
  • 出版日期: 2020-08-10
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