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槳葉式日糧混合機(jī)機(jī)理分析與參數(shù)優(yōu)化
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國家重點(diǎn)研發(fā)計劃項目(2016YFD0701301)和黑龍江省應(yīng)用技術(shù)研究與開發(fā)計劃重大項目(GA16B301)


Mechanism Analysis and Parameter Optimization of Paddle-type Ration Mixer
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    摘要:

    為了促進(jìn)全混合日糧(簡稱日糧)飼喂技術(shù)的推廣應(yīng)用,設(shè)計了一種槳葉式日糧混合機(jī),,并對該混合機(jī)進(jìn)行了性能試驗(yàn)與參數(shù)優(yōu)化,。利用槳葉式日糧混合試驗(yàn)裝置,對混合室內(nèi)日糧的混合過程進(jìn)行分析,,將混合室內(nèi)日糧分布區(qū)域劃分為積料區(qū),、提料區(qū)、滑落區(qū)和塌落區(qū),,各區(qū)域混合方式為:積料區(qū)與提料區(qū)主要發(fā)生剪切混合與對流混合,,滑落區(qū)與塌落區(qū)以較強(qiáng)剪切混合與擴(kuò)散混合為主;以混合時間,、轉(zhuǎn)子轉(zhuǎn)速和槳葉安裝角為試驗(yàn)因素,,以變異系數(shù)與凈功耗為評價指標(biāo),采用三因素五水平二次回歸正交旋轉(zhuǎn)組合試驗(yàn)方法進(jìn)行試驗(yàn),,獲得了該機(jī)試驗(yàn)因素對混合均勻度及凈功耗的影響規(guī)律,。試驗(yàn)結(jié)果表明:在填充率為65%時,最優(yōu)參數(shù)組合為:混合時間5.3min,、轉(zhuǎn)子轉(zhuǎn)速8.6r/min,、槳葉安裝角34°,對應(yīng)的變異系數(shù)為7.01%,、凈功耗為51.02kJ,。該日糧混合機(jī)滿足日糧的混合要求,性能較優(yōu),。

    Abstract:

    Coarse fodder and concentrates are separately fed by traditional feeding technology, which tends to make ruminants select feed and cause metabolic diseases. The ruminant farming gradually adopts a total mixed ration feeding technology by which coarse fodder and concentrates are mixed uniformly according to the needs of ruminant growth and production. Aiming to promote the popularization and application of the feeding technology, a paddletype ration mixer was designed, and performance tests and parameter optimization were performed by the paddletype ration mixing experimental equipment. The equipment was used to analyze the mixing process of the rations in the mixing chamber. The distribution area of the rations in the mixing chamber was divided into the accumulation area, lifting area, slipping area and slumping area. The mixing modes of each area were as follows: shear mixing and convection mixing mainly occurred in the accumulation area and lifting area, and shear mixing and diffusion mixing mainly occurred in the slipping area and slumping area; the mixing time, rotor speed and paddle installation angle were taken as experimental factors, and the coefficient of variation and net power consumption were used as evaluation indexes. The method of orthogonal rotational combination experiment of three factors and five levels was used in experiments. The influence of the main parameters of the mixer on the mixing uniformity and power consumption was obtained. The results showed that the paddletype ration mixer can meet the requirements of ration mixing; when the filling rate was 65%, the optimal parameter combination was as follows: mixing time was 5.3min, rotor speed was 8.6r/min, and installation angle was 34°. The coefficient of variation was 7.01% and the net power consumption was 51.02kJ. The research result can provide support for the indepth research and application of ration mixers. 

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王德福,黨春雪,黃會男,劉朝賢.槳葉式日糧混合機(jī)機(jī)理分析與參數(shù)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(6):122-131. WANG Defu, DANG Chunxue, HUANG Huinan, LIU Chaoxian. Mechanism Analysis and Parameter Optimization of Paddle-type Ration Mixer[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(6):122-131.

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  • 收稿日期:2019-12-23
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  • 在線發(fā)布日期: 2020-06-10
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