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胡蘿卜聯(lián)合收獲機高效減阻松土鏟設計與試驗
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國家重點研發(fā)計劃項目(2017YFD0701305)和國家重點研發(fā)計劃省級項目(GX18B026)


Design and Experiment of High Efficiency Drag Reducing Shovel for Carrot Combine Harvester
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    摘要:

    針對胡蘿卜聯(lián)合收獲機作業(yè)時松土鏟普遍存在作業(yè)阻力大、漏拔率高等問題,,設計了一種高效減阻松土鏟,。以狗獾爪趾為仿生原型設計了仿生減阻鏟尖,并分析了其減阻機理,,建立了鏟翼與土壤間的力學接觸模型,,確定了影響松土鏟作業(yè)質量的鏟翼結構參數?;贓DEM離散元仿真技術,,建立了部件-土壤-作物多元仿真模型,通過單因素試驗與正交旋轉組合試驗,,確定了鏟翼結構參數取值范圍及其對指標的影響規(guī)律,。建立了試驗因素與指標間的多目標優(yōu)化數學模型,運用Design-Expert 8.0.6 軟件確定了松土鏟的最優(yōu)參數組合,,通過田間性能試驗驗證了高效減阻松土鏟的作業(yè)性能,。結果表明:影響胡蘿卜聯(lián)合收獲機松土鏟作業(yè)質量的主要結構參數為鏟翼開角α和鏟翼傾角β,當鏟翼開角α和鏟翼傾角β分別為120.27°和47.37°時,,松土鏟作業(yè)性能最優(yōu),,最優(yōu)組合下前進阻力與胡蘿卜拔取力分別為1908.76N和55.37N。經田間性能試驗驗證,,田間試驗結果與仿真優(yōu)化結果基本一致,,與鑿式松土鏟相比,高效減阻松土鏟前進阻力降低了579%,,胡蘿卜拔取力降低了20.68%,,漏拔率降低了3.8個百分點,滿足胡蘿卜收獲農藝要求,。

    Abstract:

    In order to solve the problems of high resistance and high rate of leakage during the operation of carrot combine harvester, a kind of high efficiency drag reducing shovel was designed. The bionic drag reducing shovel tip was designed with the badger claw as the bionic prototype, and its drag reducing mechanism was analyzed. Based on the theoretical mechanics analysis, the mechanical contact model between shovel wing and soil was established. The structure parameters of the shovel wing which affected the quality of shovel were determined. Based on the EDEM discrete element simulation technology, the multi simulation model of componentsoilcrop was established. Through the single factor experiment and orthogonal rotation combined experiment, the range of its value and the law of its influence on the index were determined. The multiobjective optimization mathematical model between experiment factors and indexes was established, and the optimal parameter combination of the shovel was determined by using DesignExpert 8.0.6 software. The operation performance of the high efficiency drag reducing shovel was verified by the field performance comparison experiment. The results showed that the main structural parameters that affected the quality of scarification and shoveling operation of carrot combine harvester were the opening angle α and the inclination angle β. When the opening angle α and the inclination angle β were 120.27° and 47.37° respectively, the performance of the shovel was the best, and the forward resistance and extraction power of carrot were 1908.76N and 55.37N respectively. Compared with the chisel shovel, the resistance of the high efficiency drag reducing shovel was reduced by 5.79%, the extraction power of carrot was reduced by 2068%, and the leakage rate was reduced by 3.8 percentage points, which met the requirements of carrot harvesting. 

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王金武,李響,高鵬翔,那明君,王奇,周文琪.胡蘿卜聯(lián)合收獲機高效減阻松土鏟設計與試驗[J].農業(yè)機械學報,2020,51(6):93-103. WANG Jinwu, LI Xiang, GAO Pengxiang, NA Mingjun, WANG QiZ, HOU Wenqi. Design and Experiment of High Efficiency Drag Reducing Shovel for Carrot Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(6):93-103.

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  • 收稿日期:2019-10-28
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  • 在線發(fā)布日期: 2020-06-10
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