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雙齒輪式排肥器設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018YFD0201001),、中央高?;究蒲袠I(yè)務(wù)費(fèi)專項(xiàng)資金項(xiàng)目(2572017BB10)、中央高校建設(shè)世界一流大學(xué)(學(xué)科)和特色發(fā)展引導(dǎo)專項(xiàng)資金暨雙一流經(jīng)費(fèi)項(xiàng)目(41113278)


Design and Experiment of Double-gear Type Fertilizer Apparatus
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    摘要:

    為了提高顆粒肥料的施肥均勻性,設(shè)計(jì)了雙齒輪式排肥器。利用離散元軟件對排肥過程進(jìn)行仿真分析,以排肥輪壓力角、排肥輪間隙為試驗(yàn)因素,以排肥均勻度變異系數(shù)為排肥效果評價(jià)指標(biāo),,分析因素對指標(biāo)的影響。單因素試驗(yàn)結(jié)果表明,,排肥輪壓力角在15°~25°,,排肥輪間隙在4~6mm,排肥效果較好,;通過二次通用旋轉(zhuǎn)組合試驗(yàn),,建立了兩個因素與評價(jià)指標(biāo)的回歸方程,試驗(yàn)結(jié)果表明,,隨排肥輪壓力角,、排肥輪間隙的增大,排肥均勻度變異系數(shù)均呈現(xiàn)先增大,、后減小的趨勢,,當(dāng)排肥輪壓力角為19.52°、排肥輪間隙為4.7mm時(shí),,排肥器具有最優(yōu)的排肥效果,,此時(shí)理論計(jì)算和仿真試驗(yàn)的排肥均勻度變異系數(shù)分別為15.30%和14.58%,兩者偏差為0.72個百分點(diǎn),,說明回歸模型準(zhǔn)確,。最優(yōu)結(jié)構(gòu)參數(shù)組合下雙齒輪式排肥器的臺架試驗(yàn)結(jié)果表明,排肥量可通過排肥輪轉(zhuǎn)速線性調(diào)節(jié),,排肥均勻度變異系數(shù)為15.42%,與仿真值及理論值基本一致,;同等條件下外槽輪排肥器的排肥均勻度變異系數(shù)為20.29%,,試驗(yàn)排肥器排肥均勻度變異系數(shù)提高了31.58%,排肥均勻性得到明顯改善。

    Abstract:

    In order to improve the fertilizer performance, a double-gear fertilizer apparatus was designed. Aiming to optimize the fertilizer performance, the discrete element simulation technology was used. The pressure angle of gear tooth and the interval of fertilizer wheel were taken as test factors. The coefficient of variation of fertilization uniformity was measured as test indicators, and the influence of various factors on the indicators was obtained and analyzed. The results of single factors simulation test showed that fertilizer apparatus had relatively small coefficient of variation of fertilization uniformity. When pressure angle and fertilizer wheel interval was at 15°~25° and 4~6mm, respectively. According to the results of single factor experiment, a quadratic general rotation unitized design method was conducted, and regression equations of two key structural parameters and coefficient of variation of fertilization uniformity were established. The results showed that coefficient of variation was increased at first, and then decreased with the increase of pressure angle and fertilizer wheel interval. When they were 19.52° and 4.7mm respectively, coefficient of variation of fertilization uniformity was minimum, in this case, the coefficient of variation of theoretical calculation value and simulation test value were 15.30% and 14.58% respectively, and the deviation was only 0.72 percentage point, the regression model was accurate and credible. In order to validate the regression model established by simulation test and optimization effect of structure parameters, a bench test of double-gear fertilizer apparatus with the optimized structure parameters combination of fertilizer wheel was carried out. The results showed that fertilizer discharge flow rate can be adjusted linearly by the speed of fertilizer wheel. The average coefficient of variation was 15.42%, which was basically consistent with simulation test value and theoretical calculation value. Under the same condition, the coefficient of variation of outer groove-wheel fertilizer apparatus was 20.29%. The coefficient of variation of beach test was increased by 31.58%. It obviously improved the fertilization uniformity.

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頓國強(qiáng),于春玲,郭艷玲,紀(jì)文義,ISLAM K R,杜佳興.雙齒輪式排肥器設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(3):87-96. DUN Guoqiang, YU Chunling, GUO Yanling, JI Wenyi, ISLAM K R, DU Jiaxing. Design and Experiment of Double-gear Type Fertilizer Apparatus[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(3):87-96.

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  • 收稿日期:2019-11-29
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  • 在線發(fā)布日期: 2020-03-10
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