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2D泵流動(dòng)特性與配流窗口優(yōu)化分析
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國(guó)家自然科學(xué)基金項(xiàng)目(51675482)


Optimization Analysis of Flow Characteristic and Distribution Window of 2D Pump
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    摘要:

    針對(duì)軸向柱塞泵配流盤吸油和排油切換過(guò)程中,,存在閉死壓縮和閉死膨脹,,產(chǎn)生氣穴現(xiàn)象和壓力正超調(diào)和負(fù)超調(diào),,引起流量脈動(dòng)的問(wèn)題,,設(shè)計(jì)了2D(二維)雙聯(lián)活塞泵,。利用活塞的旋轉(zhuǎn)進(jìn)行配流,,且活塞的配流槽兩兩對(duì)稱分布,,可雙向配流,,省去了獨(dú)立的配流機(jī)構(gòu),,零遮蓋的配流方式消除了閉死壓縮和閉死膨脹的影響,。利用兩個(gè)活塞串聯(lián)的方式,消除流量疊加時(shí)產(chǎn)生的結(jié)構(gòu)性流量脈動(dòng),。建立了瞬時(shí)流量和壓力特性數(shù)學(xué)模型,,分析了各項(xiàng)結(jié)構(gòu)參數(shù)與腔內(nèi)壓力和出口流量之間的關(guān)系,得出配流面積是影響流量脈動(dòng)的主要因素,。最后,,搭建實(shí)驗(yàn)平臺(tái),制作樣機(jī),,并對(duì)樣機(jī)進(jìn)行測(cè)試,。實(shí)驗(yàn)結(jié)果表明,該樣機(jī)容積效率可達(dá)96%,,流量脈動(dòng)為6.3%,,說(shuō)明2D泵的結(jié)構(gòu)能獲得很高的容積效率,且利用旋轉(zhuǎn)配流以及雙活塞串聯(lián)的方式能夠有效地降低流量脈動(dòng),。優(yōu)化結(jié)果表明,,加入阻尼槽結(jié)構(gòu)的配流窗口,,進(jìn)一步降低了流量脈動(dòng)。

    Abstract:

    Aiming at the problems of cavitation and positive and negative overshoot of pressure,,caused by closed compression and closed expansion in the switching process of oil suction and discharge of axial piston pump, leading to flow pulsation, a 2D (twodimensional) pump was designed. The rotation of piston was used to distribute flow, and the distribution grooves of the piston were evenly distributed, which can eliminate the independent distribution mechanism and the effects of closed compression and closed expansion. In addition, two pistons in series were used to eliminate the structural flow pulsation caused by the motion law of piston. In order to further study the mechanism of flow fluctuation, mathematical models of instantaneous flow and pressure characteristics were established, the relationships between the structural parameters and the pressure in the cavity and the outlet flow were analyzed. It was concluded that the distribution area was the main factor affecting the flow fluctuation. Finally, the test bed was built, the prototype was made and tested. The experimental results showed that the volume efficiency of the prototype can reach 96% and the flow fluctuation was as low as 6.3%. It showed that the structure of the 2D pump can achieve high volume efficiency, and the flow fluctuation can be reduced by rotating flow distribution and double piston series connection. Damping groove in distribution windows also reduced flow ripple.

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申屠勝男,阮健,錢家圓,孟彬.2D泵流動(dòng)特性與配流窗口優(yōu)化分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(12):403-410. SHENTU Shengnan, RUAN Jian, QIAN Jiayuan, MENG Bin. Optimization Analysis of Flow Characteristic and Distribution Window of 2D Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(12):403-410.

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  • 收稿日期:2019-06-10
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  • 在線發(fā)布日期: 2019-12-10
  • 出版日期: 2019-12-10
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