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定量變距螺旋結(jié)構(gòu)設計與試驗
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國家重點研發(fā)計劃項目(2018YFD0400704)和河南省科技廳自然科學基金項目(182102110163)


Design and Experiment of Quantitative Variable Pitch Screw
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    摘要:

    針對等徑變距螺旋喂料結(jié)構(gòu)出料量不穩(wěn)的問題,,在等距螺旋結(jié)構(gòu)流量計算式的基礎上,提出一種變距螺旋結(jié)構(gòu)流量的計算方法,并推導出流量計算式。根據(jù)流量計算式,,采用響應面法對變距螺旋結(jié)構(gòu)進行螺距設計,,以流量作為響應值,,應用DesignExpert軟件設計試驗,,得到螺旋喂料結(jié)構(gòu)進料段最佳螺距組合為S1=0.35D,,S2=0.60D,,S3=0.85D,S4=D,。根據(jù)所得的最佳參數(shù)組合,,用SolidWorks軟件建立螺旋喂料結(jié)構(gòu)三維模型并導入EDEM軟件,以小米物料進行離散元分析,,仿真質(zhì)量流量平均值為0.321kg/s,,與變距實際計算流量值0.319kg/s的誤差為0.627%,與實際要求流量值誤差為3.7%,,驗證了變距流量式的可靠性和響應面設計的可行性,,可為定量變距螺旋結(jié)構(gòu)的設計計算提供參考。

    Abstract:

    To face challenges of unstable discharge for feed structure with equal diameter variable pitch screw, a theoretical analysis for variable pitch screw capacity was presented under some simplification assumption, which was compared with the equal pitch one, and resulted in a flow calculation formula by reasonable mathematical derivation. Furthermore, design of variable pitch screw was optimized by using response surface method which a flow rate was set as the response value in accordance with the above calculation formula. The BoxBehnken test analysis was performed with the help of DesignExpert software, turning out that the optimal pitch combination for the smallest target flow error was S1=0.35D, S2=0.60D, S3=0.85D, and S4=D. After all, movement simulation for millet as transport medium were performed in the screw with obtained optimum design, which the 3D model was built with SolidWorks software and the EDEM software was imported for discrete element analysis. After calibration, the result indicated that the simulative mass flow was 0.321kg/s, compared with calculation flow value of 0.319kg/s and the difference rate of 0.627%, relative error of which was measured to the actual required flow was 3.7%. The reliability of the flow formula was verified while the feasibility of the response surface method to design the screw structure was proven, which provided a reference for the design of the quantitative variable pitch screw. 

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徐雪萌,李飛翔,李永祥,申長璞,孟坤鵬,陳靜.定量變距螺旋結(jié)構(gòu)設計與試驗[J].農(nóng)業(yè)機械學報,2019,50(12):89-97. XU Xuemeng, LI Feixiang, LI Yongxiang, SHEN Changpu, MENG Kunpeng, CHEN Jing. Design and Experiment of Quantitative Variable Pitch Screw[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(12):89-97.

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  • 收稿日期:2019-08-12
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  • 在線發(fā)布日期: 2019-12-10
  • 出版日期: 2019-12-10
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