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根莖類作物收獲機(jī)自動對行系統(tǒng)設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701604-02),、山東省現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系薯類產(chǎn)業(yè)創(chuàng)新團(tuán)隊(duì)項(xiàng)目(SDAIT-16-13)和山東省農(nóng)機(jī)裝備研發(fā)創(chuàng)新計(jì)劃項(xiàng)目(2018YF020-05)


Design and Test of Auto-follow Row System Employed in Root and Stem Crops Harvester
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    摘要:

    針對國內(nèi)根莖類作物收獲機(jī)械自動化水平低,、勞動強(qiáng)度大、對行功能缺失,、明薯率低,、傷薯率高和漏挖率高等問題,,以4UGS2型雙行薯類收獲機(jī)為載體,以壟行截面走向?yàn)檠芯繉ο?,綜合運(yùn)用機(jī)械,、液壓和電子控制等領(lǐng)域關(guān)鍵技術(shù),設(shè)計(jì)了一種自動對行系統(tǒng),。該系統(tǒng)包括地壟仿形機(jī)構(gòu),、牽引機(jī)構(gòu)、液壓系統(tǒng)和控制系統(tǒng),,采用基于PID的速度控制模式實(shí)現(xiàn)收獲機(jī)作業(yè)路線實(shí)時(shí)調(diào)整,,從而實(shí)現(xiàn)收獲機(jī)行進(jìn)過程中的自動對行功能,進(jìn)一步提高了薯類作物收獲機(jī)械自動化水平,。田間收獲試驗(yàn)表明:薯類收獲機(jī)安裝自動對行系統(tǒng)后,,其平均明薯率為 97.25%,,平均傷薯率為1.44%,平均漏挖率為1.57%,。通過與人工對行收獲試驗(yàn)對比可知,,平均明薯率提升了2.16個(gè)百分點(diǎn),平均傷薯率降低了1.40個(gè)百分點(diǎn),,平均漏挖率降低了1.81個(gè)百分點(diǎn),。

    Abstract:

    Although China is the largest country of root and stem crops production, its mechanized production technology is very backward, and the specialization, high efficiency and serialization of the working machines are still lower, which lags behind developed countries. Aiming at the extrusive problems in the domestic harvester such as low level of mechanical automation, high labor intensity, lack of auto-follow row function, low obvious rate, high injury rate and high undug rate, taking 4UGS2 double row potato harvester as the carrier and the ridge section direction as the research object, comprehensively using mechanical, hydraulic and electronic control and other key technologies, the auto-follow row device was designed, which consisted of ridge profiling mechanism, traction mechanism, hydraulic system and electronic control system. The real-time adjustment algorithm of harvester operation route was introduced based on PID control technology, and the harvester operation route adjustment model was constructed. Finally, the optimal control of track of harvester was tested to verify the effectiveness of potato harvester, which included the installation of auto-follow row device and the non-installation of auto-follow row device. The auto-follow row device was used to harvest three ridges and then relying on the tractor driver to manually match the row to harvest three ridges. The experiment was carried out by interlacing with six ridges, and the harvester speed was 5.02km/h (i.e. 1.40m/s). The results showed that 4UGS2 harvester exhibited better adaptation on the moist land with soft soil and less hardening, and the auto-follow row device and other parts of the machine had good working performance. The obvious rate, injury rate, undug rate and other indicators reached or exceeded the qualification requirements. According to the experiment and statistics, in the three ridges with manually matching the row, the obvious rate was 95.09%, the injury rate was 2.84%, and the undug rate was 3.38%. Meanwhile, in the three ridges with auto-follow row device, the potato obvious rate, injury rate and undug rate were 97.25%, 1.44% and 1.57%, respectively. Through comparison, it can be seen that when the harvester was installed with the auto-follow row device, the obvious rate was increased by 2.16 percentage points, the injury rate was decreased by 1.40 percentage points, and the undug rate was decreased by 1.81 percentage points. Due to the installation of auto-follow row device, the harvester can automatically adjust the working posture according to the change of the ground ridge, carry on the positive excavation and realize the accurate control of the harvest operation. The potato obvious rate, injury rate and undug rate were improved simultaneously. Besides, the stability of the auto-follow row device would be affected if the ridge cross section size was changed greatly and individual collapse of the ridge occurred in the course of the test. The machine was characterized by its stable and reliable work, efficient operation and better performance index. The research can provide an effective reference for the development of intelligent harvesting technology for other root and stem crops harvesting machines.

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李濤,周進(jìn),徐文藝,張華,劉存根,姜偉.根莖類作物收獲機(jī)自動對行系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(11):102-110. LI Tao, ZHOU Jin, XU Wenyi, ZHANG Hua, LIU Cungen, JIANG Wei. Design and Test of Auto-follow Row System Employed in Root and Stem Crops Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(11):102-110.

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  • 收稿日期:2019-07-10
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  • 在線發(fā)布日期: 2019-11-10
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