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蚊香盤式液流通道磁流變閥壓降及響應(yīng)性能研究
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國家自然科學(xué)基金項目(51765016)、江西省主要學(xué)科學(xué)術(shù)和技術(shù)帶頭人計劃項目(20162BCB22019)和江西省創(chuàng)新驅(qū)動5511科技創(chuàng)新人才項目(20165BCB18011)


Pressure Drop and Response Time Analysis of Magnetorheological Valve with Mosquito-plate Fluid Flow Channels
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    摘要:

    設(shè)計了一種蚊香盤式液流通道磁流變閥,,其液流通道主要由2個牛頓流體圓管流,、1個牛頓流體圓環(huán)流,、2個非牛頓流體圓盤流和2個非牛頓流體螺旋流共同組成,。分析了磁流變閥的工作原理及結(jié)構(gòu),,推導(dǎo)了其壓降數(shù)學(xué)模型,。采用有限元法對磁流變閥的電磁場進行建模仿真,,并分析了壓降變化規(guī)律,,仿真結(jié)果表明,,加載電流為2.0A時,壓降達5.58MPa,。搭建了磁流變閥性能測試實驗臺,,對不同外加電流和不同模擬負(fù)載下的壓降性能進行實驗測試,結(jié)果表明,,當(dāng)加載電流為2.0A時,,壓降可達5.1MPa,較之傳統(tǒng)的徑向流磁流變閥壓降性能提升明顯,。不同流量下的響應(yīng)性能實驗結(jié)果表明,,所設(shè)計的磁流變閥響應(yīng)速度快,上升階段響應(yīng)時間小于下降階段響應(yīng)時間,。

    Abstract:

    Magnetorheological (MR) valves are widely used in hydraulic systems due to its fast response time and pressure drop regulation. A MR valve with mosquitoplate fluid flow channels was developed, and the fluid flow channels that was separated by mosquitoplate arc baffle between the damping disk and positioning plate mainly consisted of two Newtonian fluid circular pipe flow, one Newtonian fluid annular flow, two nonNewtonian fluid disk flow and two nonNewtonian fluid spiral flow. The working principle and structure of the developed MR valve was expounded, and the mathematical model of pressure drop was also derived. Finite element modeling of the MR valve was carried out by ANSYS/Emag software to simulate the electromagnetic field, including achieving the changes of the magnetic flux density along the fluid flow paths, and the variation of pressure drop and yield stress was also analyzed. The simulation results showed that the pressure drop can reach 5.58MPa at the applied current of 2.0A. The test rig of the MR valve performance was set up, and the pressure drop was tested under different applied currents and simulated load cases. The experimental results showed that the pressure drop can reach 5.1MPa when the applied current was 2.0A, which had better performance compared with that of conventional radial flow MR valve. At the same time, the experimental results showed that the designed MR valve had a faster response time at different flow rates, and the rising response time was shorter than that of falling response time. 

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胡國良,鄭凱陽.蚊香盤式液流通道磁流變閥壓降及響應(yīng)性能研究[J].農(nóng)業(yè)機械學(xué)報,2019,50(10):401-409. HU Guoliang, ZHENG Kaiyang. Pressure Drop and Response Time Analysis of Magnetorheological Valve with Mosquito-plate Fluid Flow Channels[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(10):401-409.

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  • 收稿日期:2019-03-29
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  • 在線發(fā)布日期: 2019-10-10
  • 出版日期: 2019-10-10
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