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基于近紅外光電效應的聯合收獲機谷物厚度測量方法
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國家自然科學基金項目(51775246),、江蘇省博士后基金項目(1401052C)和江蘇省高校優(yōu)勢學科建設工程項目(PADP)


Grain Thickness Sensor for Combine Harvester Grain Flow Measurement Based on Near-infrared Spectroscopy
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    摘要:

    谷物在刮板升運器中的堆積狀態(tài)是影響光電式流量測量精度的重要因素。為了提高聯合收獲機容積式谷物流量傳感器的測量精度,,開展了基于近紅外光電效應的谷物厚度測量方法及其傳感器的研究,。通過激光發(fā)射器生成850~980nm的近紅外光,,采用硅光電池接收透射谷物的紅外光線,,根據光強的變化獲取谷物的厚度,。設計了以T型反饋網絡為核心的I/V轉換處理電路,,根據試驗測量的輸出電壓與谷物厚度的變化關系,,擬合建立了Gaussian函數方程,,分析了激光發(fā)射器功率、紅外線波長對不同品種水稻厚度測量性能的影響,。結果表明:當紅外線波長為940nm時,,回歸方程的擬合精度最高,水稻厚度測量誤差小于0.5mm,;隨著激光發(fā)射器功率的增加,,水稻厚度測量量程隨之增大,當功率為500mW時,,谷物厚度的有效測量距離約為50mm,;紅外線的穿透能力隨著波長的增加而增強,隨著籽粒含水率的降低而減弱,。提出的谷物厚度測量方法可以提高容積式谷物流量測量精度,。

    Abstract:

    The distribution of grain in the flight elevator is an important factor affecting the grain mass flow measurement error of photoelectric sensors. To improve the grain mass flow measurement accuracy of combine harvester, a grain thickness measurement method based on infrared photoelectric effect was proposed. The sensor was mainly composed of laser emitter, silicon photocell and signal processing circuit. The nearinfrared light with wavelength of 850~980nm was generated by using the laser emitter, and the light intensity passed through the grain was received by using the silicon photocell. Then, the grain thickness can be acquired according to the variation of received light intensity. An I/V conversion circuit based on T-type feedback network was designed. The Gaussian regression equation was established to describe the relationship between the output voltage and the grain thickness. The effects of laser emitter power, infrared wavelength and rice variety on the sensor measurement performance were analyzed. The results showed that the optimal regression accuracy was received with the infrared wavelength of 940nm, and the measurement error of grain thickness was less than 0.5mm. The measurement range was increased with the increase of laser emitter power. The effective measurement range of about 50mm could be achieved when the power was 500mW. The transmission capacity of infrared ray to grain was increased with the increase of wavelength and decreased with the decrease of grain moisture content. The proposed measurement method and sensor of grain thickness can be used to measure the time interval which grain blocked the light path during the lifting process, and also can be used to analyze the grain distribution in the flight elevator. The research result provided important reference for improving the grain flow measurement accuracy.

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趙湛,雷朝鵬,李洪昌,劉金凱.基于近紅外光電效應的聯合收獲機谷物厚度測量方法[J].農業(yè)機械學報,2019,50(9):381-386. ZHAO Zhan, LEI Chaopeng, LI Hongchang, LIU Jinkai. Grain Thickness Sensor for Combine Harvester Grain Flow Measurement Based on Near-infrared Spectroscopy[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(9):381-386.

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  • 收稿日期:2019-03-08
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  • 在線發(fā)布日期: 2019-09-10
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