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播種機氣動式下壓力控制系統(tǒng)設(shè)計與試驗
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國家重點研發(fā)計劃項目(2017YFD0700502)


Design and Test of Pneumatic Downforce Control System for Planting
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    摘要:

    為保證播種機適宜的壓實力和穩(wěn)定的播種深度,,提高種子出苗品質(zhì),,促進后期生長發(fā)育,,針對現(xiàn)有下壓力測量方式靈敏度低,、且缺少快速有效精準控制模型的問題,,提出一種基于氣囊壓力和仿形四連桿傾角的播種下壓力控制方法,。采用一階低通濾波的軸銷傳感器下壓力監(jiān)測方式,,設(shè)計了氣動式下壓力監(jiān)控系統(tǒng),,包括氣壓驅(qū)動裝置、傾角傳感器,、數(shù)據(jù)采集控制卡及上位機控制軟件等,,軸銷傳感器和傾角傳感器分別實時測量限深輪對地下壓力和仿形四連桿傾角,并反饋給上位機,,經(jīng)過模型計算后控制數(shù)據(jù)采集控制卡發(fā)送信號調(diào)節(jié)氣壓驅(qū)動裝置,,保證限深輪對地下壓力在設(shè)定范圍內(nèi)。室內(nèi)建模和響應(yīng)測試結(jié)果表明,,在不同氣囊壓力和四連桿傾角設(shè)置下,,建立的播種下壓力控制模型校正決定系數(shù)為0.9743,均方根誤差為49.41N,,試驗驗證模型預測均方根誤差為39.51N,,對播種下壓力具有較好的控制準確性;在0.1~0.6MPa壓力設(shè)定下,,氣囊充氣階躍響應(yīng)平均超調(diào)量3.83%,,平均穩(wěn)態(tài)誤差0.0052MPa,平均調(diào)節(jié)時間0.42s,,滿足作業(yè)需求,。田間播種深度控制性能試驗結(jié)果表明,在6~10km/h作業(yè)速度范圍內(nèi),,氣動式下壓力控制系統(tǒng)對播種深度具有穩(wěn)定可靠的控制性能,,系統(tǒng)播種深度合格率不小于98.91%,特別是在10km/h高速作業(yè)時,,播種深度標準差為3.46mm,,變異系數(shù)為6.97%,顯著優(yōu)于被動彈簧式下壓力調(diào)節(jié)方式,。

    Abstract:

    An adequate and consistent depth positioning of seeds is vital for uniform crop germination to achieve the optimum yield of agricultural crops. However, the downforce variations from the row units will affect the stability of sowing depth because of the irregular and inconsistent soil resistance of the seedbed. Therefore, controlling the seeding downforce to compensate for changes in soil resistance can improve seeding quality. At present, most of the downforce control methods are driven by hydraulic pressure, which requires a high level for the tractor hydraulic system. In addition, previous studies have found that the existing downforce detection methods have problems of low sensitivity and lack of fast and precise control model, which can not achieve real-time accurate downforce control. To solve the problems, a new downforce control method based on the air-spring pressure and the four-link angle was proposed, and a corresponding pneumatic downforce control system was designed. The system consisted of pneumatic driving device, tilt sensor for profiling mechanism, pressure sensor for air-spring, downforce sensor for gauge-wheel, date acquisition and control module, and an upper computer. The pneumatic driving device, which mainly included air-spring, electric-gas proportional valve, air pump, gas tank and oil separation filter, was used to provide the necessary downforce on the profiling mechanism to ensure the optimum and consistency of sowing depth. The downforce sensor and tilt sensor were applied to generate downforce and the four-link angle signals in real time. After first-order low-pass filtering and model calculation by the upper computer, these actual downforce was displayed on the interface programmed by LabVIEW and the control signals were sent to the electrical-gas proportional valve through the date acquisition and control module based on RS485 communication. A modeling experiment was conducted to establish the relationship between the sensor values and the actual downforce under different air-spring pressures and four-link angles. Regression analysis showed that the model fitted the best, being 0.9743 in adjusted determination coefficient (R2Adj) and 49.41N in root mean square error (RMSE). The verification test showed that the predicted root mean square error (PRMSE) was 39.51N, which showed that the model had better control accuracy for downforce. Further, an air-spring response test and a field test were carried out respectively to test system control performance. The results showed that the air-spring inflation step response average overshoot was 3.83%, the average steady state error was 0.0052MPa, and the average adjustment time was 0.42s when the pressure was set in the range of 0.1~0.6MPa. The field tests indicated that the system had stable and reliable control performance for sowing depth in the speed range of 6~10km/h. Within the industry standard error range of 10mm, the qualified rate of sowing depth of the system was not less than 98.91%. Especially when the speed of the planter was over 10km/h, the standard deviation (SD) of sowing depth was 3.46mm and the coefficient of variation (CV) was 6.97%, which was significantly better than the passive downforce control system with the SD of 6.70mm and the CV of 13.07% respectively.

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高原源,王秀,楊碩,趙學觀,竇漢杰,趙春江.播種機氣動式下壓力控制系統(tǒng)設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2019,50(7):19-29,,83. GAO Yuanyuan, WANG Xiu, YANG Shuo, ZHAO Xueguan, DOU Hanjie, ZHAO Chunjiang. Design and Test of Pneumatic Downforce Control System for Planting[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(7):19-29,83.

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  • 收稿日期:2019-01-23
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  • 在線發(fā)布日期: 2019-07-10
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