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玉米清選組合孔篩體設(shè)計與試驗
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國家自然科學(xué)基金項目(51475090),、黑龍江省自然科學(xué)基金項目(E2017004)和國家重點研發(fā)計劃項目(2018YFD0300103)


Design and Test of Combined Sieve of Maize Screening
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    摘要:

    為增強玉米清選篩體對高喂入量脫出物的篩分能力,,以適應(yīng)玉米聯(lián)合收獲機快速發(fā)展要求,,以玉米籽粒為研究對象,,對貝殼篩體作業(yè)機理進行分析,探究篩分過程中籽粒在貝殼篩體上運動狀態(tài),,得到貝殼篩對籽粒的篩分特性和籽粒的透篩模型,。為增大籽粒透篩概率,基于貝殼篩和圓孔篩的篩分特性,,設(shè)計了貝殼-圓孔組合孔篩體,。在玉米脫出物不同喂入量條件下進行仿真試驗,對組合孔篩,、圓孔篩,、貝殼篩作業(yè)效果進行對比,結(jié)果表明:在喂入量為6kg/s情況下,,組合孔篩作業(yè)后的籽粒損失率,、清潔率和篩分時間分別為1.15%、97.53%和5.50s,,均滿足國家標準要求,,且組合孔篩的籽粒損失率比圓孔篩和貝殼篩分別減少了5.79個百分點和7.84個百分點,,通過臺架試驗驗證了仿真結(jié)果準確性,。在喂入量分別為5kg/s和6kg/s條件下對組合孔篩與階梯篩篩分效果進行對比,在喂入量為6kg/s,、氣流速度為12.8m/s,、氣流方向角30°、振動頻率為5.15Hz時,,組合孔篩相對階梯篩籽粒損失率降低5.60個百分點,,篩分時間縮短0.93s,清選效果提高,。

    Abstract:

    Aiming to increase the carrying capacity of maize cleaning sieve to high feed quantity to meet the requirement of rapid development of maize grain harvester. Through the analysis of mechanism of shellfish screening, the screening performance and the model of maize screening were obtained. In order to increase the probability of grain permeation, based on the screening characteristics of shell sieve and round sieve, the maize combined sieve which consisted of the shapes of shellfish and round hole was designed. Under the conditions of different feeding quantities of maize extractives, the simulation tests which included combined sieve, single round hole sieve and single shellfish screening test separately were carried out, then their screening performances were compared and analyzed. The results showed that compared with the single round hole sieve and the shellfish sieve respectively, the loss rates of maize of combined sieve was decreased by 4.79 percentage points and 7.85 percentage points when the feeding quantity was 5kg/s, the loss rates of maize of combined sieve was decreased by 5.79 percentage points and 7.84 percentage points when the feeding quantity was 6kg/s. Under the condition of feeding quantity was 2~6kg/s, the cleaning rate and sieving time were 99.22% to 97.53% and 4.87s to 5.50s partly, thus all indicators met the national standards. The performance of the combined sieve was verified by bench test. The loss rate of maize, cleaning rate of maize and screening time of the combined sieve were 1.09%, 95.94% and 6.48s, when feeding quantity was 6kg/s, respectively. Compared with the stepped sieve, the combined sieve grain loss rate was reduced by 5.60 percentage points, the screening time was shortened by 0.93s, and the performance of the cleaning device was further improved. 

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王立軍,馮鑫,鄭招輝,于泳濤,劉天華,馬楊.玉米清選組合孔篩體設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2019,50(5):104-113. WANG Lijun, FENG Xin, ZHENG Zhaohui, YU Yongtao, LIU Tianhua, MA Yang. Design and Test of Combined Sieve of Maize Screening[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(5):104-113.

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  • 收稿日期:2018-09-05
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  • 在線發(fā)布日期: 2019-05-10
  • 出版日期: 2019-05-10
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