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穴盤苗自動移栽機苗缽夾持力檢測系統(tǒng)設計與試驗
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國家重點研發(fā)計劃項目(2016YFD0700103),、國家自然科學基金項目(51875175)和河南省創(chuàng)新型科技人才建設項目(184200510017)


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    摘要:

    針對夾持力可調式穴盤苗自動移栽機取苗爪安裝空間狹小、檢測裝備布置不當易傷苗或回帶缽苗基質等問題,,基于聚偏氟二乙烯(Polyvinylidene fluoride,,PVDF)壓電薄膜與軟硬件融合信號調理技術,,提出了一種穴盤苗自動移栽機苗缽夾持力檢測系統(tǒng),,該系統(tǒng)由PVDF壓電薄膜,、信號調理電路,、無線通信模塊,、信號采集軟件系統(tǒng)組成,。通過PVDF壓電薄膜實時監(jiān)測取苗爪對苗缽夾持力的變化情況,利用壓電效應將夾持力轉換為電荷量,;通過信號調理電路,,完成電荷-電壓信號轉換、信號放大,、工頻信號消除,,以及削弱地面激勵與自動移栽機工作產生的振動噪聲,;通過無線通信模塊將硬件調理后的夾持力信號發(fā)送至基于LabVIEW的信號采集軟件系統(tǒng),并采用卡爾曼濾波器濾除殘余的振動噪聲,,最終實現(xiàn)苗缽夾持力的精確測量,、顯示、存儲,、報警等功能,,達到減少苗缽損傷率、提高移栽成功率的目的,。標定試驗結果表明,,夾持力檢測傳感器的平均線性決定系數(shù)為0.9914,平均靈敏度為1.0027,,精度為6.024%,,滿足移栽作業(yè)過程中夾持力測量準確性的要求;室內試驗結果表明,,苗缽夾持力檢測系統(tǒng)具有較好的穩(wěn)定性和一致性,,適用于自動移栽取、投苗過程中苗缽夾持力的精準監(jiān)測,。

    Abstract:

    The damage degree of pot seedling in the process of automatic transplanting in dry farming has a direct impact on the survival rate of pot seedling in the later stage. Moreover, the clamping force of pot seedling plays key role in evaluating the damage degree. Aiming at the problems of narrow installation space, improper arrangement of testing equipment to damage seedling or bring back seedling matrix in the automatic transplanter with adjustable clamping force, a clamping force detection system of pot seedling was developed based on piezoelectric film (Polyvinylidene fluoride,,PVDF) and signal conditioning technology. The system consisted of PVDF piezoelectric film, special signal conditioning circuit, wireless communication module and signal acquisition software system. The working procedure of the system can be divided into the following steps. Firstly, PVDF piezoelectric film monitored the change of clamping force of seedling claw on pot seedling in real time, and the clamping force was converted into electric charge by piezoelectric effect. Secondly, via the special signal conditioning circuit, the system can implement chargevoltage signal conversion, signal amplification, signal elimination of power frequency, and weaken the vibration and noise generated by ground excitation and transplanter operation. Thirdly, the processed clamping force signal was sent to the signal acquisition software system based on LabVIEW by wireless communication module, and the residual vibration noise was filtered through Kalman filter. The whole system can effectively realize the measurement, indication, storage and warning the clamping force of pot seedling, and assist to reduce the damage rate of pot seedling and improve the success rate of transplantation. In addition, the calibration experiments and laboratory validation experiments were performed to verify the precision and reliability of the system respectively. The calibration experiments demonstrated that the average linear determination coefficient of the clamping force detection sensor was 0.9914, the average sensitivity was 1.0027, and the accuracy was 6.024%. The laboratory validation experiments indicated that the mean and maximum fluctuation ranges of the clamping force measurement values were small, and the standard deviation of the clamping force measurement values of each group were lower than 0.076N, and the output voltage value of the clamping force detection sensor was basically consistent with the variation law of the clamping force during the actual transplanting process. In conclusion, the overall results showed that the developed system had the advantages of high measurement accuracy, low cost and fast response, and can provide a useful reference for clamping force detection of pot seedling in automatic transplanter. 

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王俊,張海洋,金鑫,姬江濤,高頌.穴盤苗自動移栽機苗缽夾持力檢測系統(tǒng)設計與試驗[J].農業(yè)機械學報,2019,50(5):79-87. WANG Jun, ZHANG Haiyang, JIN Xin, JI Jiangtao, GAO Song.[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(5):79-87.

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  • 收稿日期:2018-11-03
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  • 在線發(fā)布日期: 2019-05-10
  • 出版日期: 2019-05-10
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