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差速泵葉輪邊緣結(jié)構(gòu)對(duì)轉(zhuǎn)矩特性的影響
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國(guó)家自然科學(xué)基金項(xiàng)目(51305403、51675486)、浙江省基礎(chǔ)公益研究計(jì)劃項(xiàng)目(LGG18E050004)、浙江省自然科學(xué)基金項(xiàng)目(LY15E050026)和浙江省中青年學(xué)術(shù)帶頭人培養(yǎng)項(xiàng)目


Effect of Impeller Edge Structure on Torque Characteristics of Differential Pump
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    摘要:

    傅里葉非圓齒輪驅(qū)動(dòng)的差速泵在負(fù)載工況下有明顯的周期性沖擊現(xiàn)象,而在空載狀態(tài)不存在。為提升差速泵運(yùn)行平穩(wěn)性,開展數(shù)值計(jì)算和試驗(yàn)研究,首先建立差速泵數(shù)值計(jì)算模型,利用數(shù)值計(jì)算方法對(duì)差速泵流場(chǎng)和驅(qū)動(dòng)非圓齒輪進(jìn)行流固耦合計(jì)算。計(jì)算結(jié)果表明,差速泵在吸、排液工況交替瞬間,葉輪存在轉(zhuǎn)矩突變現(xiàn)象,主要原因是葉輪旋轉(zhuǎn)對(duì)進(jìn)、出口關(guān)閉或打開瞬間形成了水錘效應(yīng)。為此,對(duì)差速泵葉輪邊緣進(jìn)行微圓角優(yōu)化處理以形成流場(chǎng)過(guò)渡區(qū)。仿真結(jié)果顯示,葉輪優(yōu)化后的輸入軸周期性轉(zhuǎn)矩突變峰值至少可降低21.58%,且吸、排液腔壓力分布更為均勻。經(jīng)試驗(yàn)驗(yàn)證,轉(zhuǎn)矩變化趨勢(shì)及轉(zhuǎn)矩突變點(diǎn)基本吻合,2個(gè)葉輪優(yōu)化后轉(zhuǎn)矩最大變化幅度平均降低51.20%。結(jié)果表明,差速泵葉輪邊緣對(duì)轉(zhuǎn)矩特性影響較大,葉輪邊緣優(yōu)化對(duì)減弱水錘效應(yīng)及改善葉輪轉(zhuǎn)矩特性非常有效。

    Abstract:

    The differential pump driven by Fourier non-circular gears has obvious periodic impact phenomenon under load condition, but it does not exist under no-load condition. In order to reduce the impact under load conditions and improve the stability of differential pump, a numerical calculation model of differential pump was established, and the fluid-solid coupling calculation of flow field and driving non-circular gear of differential pump was carried out by numerical calculation method. The calculation results showed that there was a sudden change in the impeller’s torque at the instant of alternating suction and discharge conditions of differential pump. The main reason was the water hammer effect formed when the blade rotated to the inlet and outlet and closed or opened. In order to reduce the impact, microrounded edges of differential pump blades were processed to form a flow field transition zone. The simulation results showed that the periodic torque mutation of the input shaft of the optimized blades was reduced by at least 21.58%, and the pressure distribution of the suction and drainage chambers was more uniform. By verification, it was confirmed that the edge of the differential pump blade had a great influence on the torque characteristics. The maximum variation of the two impellers’ torque was decreased by 51.20% on average. And the optimization of the edge roundness had a great effect on reducing the water hammer effect and improving the impeller torque characteristics.

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徐高歡,趙華成,劉武,謝榮盛.差速泵葉輪邊緣結(jié)構(gòu)對(duì)轉(zhuǎn)矩特性的影響[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(4):413-419. XU Gaohuan, ZHAO Huacheng, LIU Wu, XIE Rongsheng. Effect of Impeller Edge Structure on Torque Characteristics of Differential Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(4):413-419.

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  • 收稿日期:2019-01-07
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  • 在線發(fā)布日期: 2019-04-10
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