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基于干燥均勻性的真空脈動(dòng)干燥加熱控制技術(shù)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0400905)


Heating Control Technology of Vacuum Pulse Drying Based on Drying Uniformity
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    摘要:

    為解決真空脈動(dòng)干燥中加熱板差異和氣流擾動(dòng)引起的物料干燥不均勻問題,設(shè)計(jì)了基于過零觸發(fā)控制的加熱板輻射強(qiáng)度控制硬件電路,將PID控制理論和離群點(diǎn)檢測(cè)方法相結(jié)合,提出了加熱板溫度離群點(diǎn)優(yōu)化積分分離PID控制策略,以含水率均勻一致的面片作為試驗(yàn)原料,以干燥均勻度為考核指標(biāo),對(duì)控制系統(tǒng)的控制效果進(jìn)行試驗(yàn)驗(yàn)證。試驗(yàn)結(jié)果表明:該控制系統(tǒng)可以有效縮小不同加熱板間的輻射強(qiáng)度差異,平均溫度控制精度±0.8℃,初始階段調(diào)節(jié)時(shí)間120s,在受到氣流擾動(dòng)干擾后能夠迅速恢復(fù);在干燥均勻性方面,離群點(diǎn)優(yōu)化PID控制優(yōu)于獨(dú)立PID控制和整體PID控制,可以減小氣流擾動(dòng)對(duì)干燥整體均勻性的影響,面片干燥均勻度由90%左右提高到95%以上。

    Abstract:

    In order to solve the problem of nonuniformity of material drying caused by difference of heating plate and disturbance of air flow in vacuum pulse drying, a hardware circuit for controlling radiation intensity of heating plate based on zerocrossing trigger control was designed. The control circuit was designed as daisychaining connection mode to facilitate installation and expansion. Combining the theory of PID control with outlier detection method in data mining technology, an integral separation PID control strategy for temperature outlier optimization of heating plate was proposed. The control effect of the control system was validated by using the uniform moisture content of the patches as the test material and the uniformity of drying as the evaluation index. The experimental results show that the control system can effectively reduce the difference of radiation intensity between different heating plates. The average temperature control accuracy was ±0.8℃ and the initial transient time was 120s. The surface temperature of heating plate can recover quickly after disturbed by air flow disturbance. In terms of drying uniformity, the outlier optimization integral separation PID control was superior to the heating plate independent PID control and the heating plates whole PID control. It can reduce the influence of air disturbance on drying uniformity and improve the drying uniformity of the patches from 90% to more than 95%.

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薛令陽(yáng),王書茂,MUJUMDAR A S,王軍,于賢龍,高振江.基于干燥均勻性的真空脈動(dòng)干燥加熱控制技術(shù)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(4):317-325. XUE Lingyang, WANG Shumao, MUJUMDAR A S, WANG Jun, YU Xianlong, GAO Zhenjiang. Heating Control Technology of Vacuum Pulse Drying Based on Drying Uniformity[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(4):317-325.

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  • 收稿日期:2019-02-17
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  • 在線發(fā)布日期: 2019-04-10
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